2002 VOLKSWAGEN PASSAT — Problems, Recalls & Safety Data

Check any vehicle history by VIN - Free vehicle history report

N/A

Safety Rating

772

Owner Complaints

15 Crashes 53 Fires 4 Deaths

4

Recalls

ACTIVE RECALL

27

Service Bulletins

2

Investigations

Overview of the 2002 VOLKSWAGEN PASSAT

The 2002 VOLKSWAGEN PASSAT has received a total of 772 safety complaints filed with the National Highway Traffic Safety Administration (NHTSA). There have been 4 recall campaigns affecting this vehicle, covering issues with ENGINE AND ENGINE COOLING:ENGINE, FUEL SYSTEM, GASOLINE:DELIVERY, TIRES. 27 technical service bulletins have been issued by Volkswagen Group of America, Inc. for this model year. The most commonly reported problems involve the Electrical Systemignition (134 complaints), Engine And Engine Cooling (56 complaints), and Electrical System (52 complaints).

Recalls for the 2002 VOLKSWAGEN PASSAT

NHTSA has recorded 4 recalls for the 2002 VOLKSWAGEN PASSAT, potentially affecting up to 899,345 vehicles.

Recall 14E007000 — ENGINE AND ENGINE COOLING:ENGINE

| 50 vehicles affected

Defect: The Gates Corporation (Gates) is recalling certain aftermarket Tru-Flow Water Pumps, part number TFW 41127, sold at certain NAPA Auto Parts and/or installed by automotive service technicians after November 1, 2013 (and manufactured August 2013 through October 2013) that have a black-colored pulley/sprocket or do not have 'US9377' stamped on the water pump housing. These service replacement parts were sold...

Consequence: A failure of the timing belt may cause the engine to shut down, potentially increasing the risk of a vehicle crash.

Remedy: Gates will notify owners, and dealers will replace the water pump, free of charge. The recall began during May 2014. Owners may contact The Gates Corporation at 1-303-744-1911.

View full details →

Recall 08V156000 — FUEL SYSTEM, GASOLINE:DELIVERY

| 412,000 vehicles affected

Defect: VOLKSWAGEN IS RECALLING 412,000 MY 1999-2005 PASSAT (5TH GENERATION) VEHICLES EQUIPPED WITH AUTOMATIC TRANSMISSIONS AND PRODUCED AFTER JUNE 14, 1999. THESE VEHICLES MAY HAVE AN UNDERBODY HEAT SHIELD THAT CAN BECOME DAMAGED. IN ADDITION, AFFECTED VEHICLES WITH AUTOMATIC OR MANUAL TRANSMISSIONS MAY HAVE A FUEL LINE (1.8T ENGINES ONLY) OR FUEL TANK VENTILATION VALVE (4MOTION/ALL WHEEL DRIVE ONLY) THAT CAN...

Consequence: A HEAT SHIELD THAT MAY CONTACT THE EXHAUST SYSTEM CAN RESULT IN A VEHICLE FIRE. IN ADDITION, A FUEL LEAK FROM A FUEL LINE OR FUEL TANK VENTILATION VALVE, IN THE PRESENCE OF AN IGNITION SOURCE, CAN LEAD TO A VEHICLE FIRE.

Remedy: DEALERS WILL INSTALL ADDITIONAL UNDERBODY HEAT SHIELDS ON VEHICLES WITH AUTOMATIC TRANSMISSIONS TO COVER THE POSSIBLY DAMAGED AREAS AND FLASH ALL 1.8T ENGINES WITH A PRECAUTIONARY SOFTWARE UPDATE. DEALERS WILL ALSO INSPECT AND ADJUST THE FUEL LINE ROUTING ON 1.8T...

View full details →

Recall 03V154000 — TIRES

| 11 vehicles affected

Defect: CERTAIN SEDANS AND STATION WAGONS EQUIPPED WITH 4.0L W8 ENGINES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 110, "TIRE SELECTION AND RIMS." THE AFFECTED VEHICLES ARE EQUIPPED WITH TIRES OF THE MAXIMUM LOAD RATING INDEX 93H; HOWEVER, THEY SHOULD HAVE BEEN EQUIPPED WITH TIRES WITH THE LOAD RATING INDEX 97H.

Consequence: THESE VEHICLES SHOULD HAVE BEEN EQUIPPED WITH TIRES HAVING THE LOAD RATING INDEX 97H.

Remedy: DEALERS WILL REPLACE ALL FOUR TIRES WITH THE PROPER SIZE TIRES. OWNER NOTIFICATION BEGAN SEPTEMBER 19, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN...

View full details →

Recall 02V026000 — FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY:FILLER PIPE AND CAP

| 487,284 vehicles affected

Defect: ON SOME PASSENGER VEHICLES, THE FUEL TANK FILLER NECK CAN SUFFER ABRASION DAMAGE IF THE REAR TIRE GOES FLAT AND THE VEHICLE IS DRIVEN UNTIL THE TIRE DISINTEGRATES.

Consequence: FUEL LEAKAGE CAN OCCUR INCREASING THE RISK OF A FIRE.

Remedy: DEALERS WILL FIT PASSAT VEHICLES WITH A NEW WHEEL HOUSE LINER THAT WILL BETTER PROTECT THE CAR'S FILLER NECK. JETTA VEHICLES WILL BE FITTED WITH A DIFFERENT METAL SHIELD DESIGNED TO ENHANCE ABRASION PROTECTION IN THE EVENT OF TIRE DISINTEGRATION....

View full details →

Owner Complaints for the 2002 VOLKSWAGEN PASSAT

772 complaints have been filed with NHTSA for the 2002 VOLKSWAGEN PASSAT. Below is a breakdown by vehicle component.

Electrical Systemignition
Complaints: 134 3 Fires
Engine And Engine Cooling
Complaints: 56 1 Crash 12 Fires 1 Injury
Electrical System
Complaints: 52 1 Crash 8 Fires
Engine And Engine Coolingengine
Complaints: 45 1 Crash 2 Fires 4 Injuries
Fuel System Gasoline
Complaints: 28 3 Fires
Service Brakes Hydraulic
Complaints: 24
Unknown Or Other
Complaints: 18
Exterior Lightingheadlights
Complaints: 17 1 Crash 1 Fire 2 Deaths
Structure
Complaints: 17
Electrical Systemignitionmodule
Complaints: 15 2 Deaths
Fuelpropulsion System
Complaints: 15
Service Brakes
Complaints: 15
Engine
Complaints: 13 4 Fires
Vehicle Speed Control
Complaints: 12 1 Crash
Seatsfront Assemblyseat Heatercooler
Complaints: 11 5 Fires 2 Injuries
Fuel System Gasolinestoragetank Assembly
Complaints: 10 1 Injury
Engine And Engine Coolingenginegasoline
Complaints: 9 1 Fire
Air Bags
Complaints: 8 3 Crashes 2 Injuries
Exterior Lighting
Complaints: 8
Service Brakes Electric
Complaints: 8
Tires
Complaints: 8 1 Fire
Visibilitysunmoon Roof Assembly
Complaints: 8
Electrical Systemwiring
Complaints: 7 1 Fire
Electrical Systemwiringfront Underhood
Complaints: 7 6 Fires
Structurebody
Complaints: 7
Engine And Engine Coolingenginegasolineturbosupercharger
Complaints: 6
Equipmentelectricalradiotape Deckcd Etc
Complaints: 6 1 Crash
Fuel System Gasolinedelivery
Complaints: 6
Power Trainautomatic Transmission
Complaints: 6 1 Crash 1 Injury
Suspensionfrontspringscoil Springs
Complaints: 6
Equipment
Complaints: 5
Power Train
Complaints: 5
Power Traindrivelineconstant Velocity Joint
Complaints: 5 1 Injury
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slip
Complaints: 5
Service Brakes Hydraulicfoundation Componentsdiscrotor
Complaints: 5
Engine And Engine Coolingcooling System
Complaints: 4
Engine And Engine Coolingexhaust System
Complaints: 4 2 Fires
Engine And Engine Coolingexhaust Systememission Control
Complaints: 4 1 Injury
Equipmentapplianceair Conditioner
Complaints: 4
Fuel System Gasolinedeliveryfuel Pump
Complaints: 4
Fuel System Gasolinedeliveryhoses Linespiping And Fittings
Complaints: 4
Fuel System Gasolinefuel Injection System
Complaints: 4
Seat Belts
Complaints: 4
Seats
Complaints: 4 1 Crash 1 Fire 2 Injuries
Service Brakes Hydraulicpower Assistvacuum
Complaints: 4 1 Crash
Visibility
Complaints: 4
Visibilitydefrosterdefoggerhvac Systemheater Core
Complaints: 4
Visibilitywindshield Wiperwasher
Complaints: 4
Engine And Engine Coolingcooling Systemfan
Complaints: 3 1 Fire
Latcheslockslinkagesdoorslatch
Complaints: 3
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slipcontrol Unitmodule
Complaints: 3
Structureframe And Members
Complaints: 3 1 Injury
Structureframe And Membersunderbody Shields
Complaints: 3
Suspension
Complaints: 3
Suspensionfront
Complaints: 3
Tirestreadbelt
Complaints: 3
Vehicle Speed Controlaccelerator Pedal
Complaints: 3
Visibilitypower Window Devices And Controls
Complaints: 3
Visibilitywindshield
Complaints: 3
Air Bagsfrontal
Complaints: 2 1 Crash 2 Injuries
Electrical Systemalternatorgeneratorregulator
Complaints: 2
Electrical Systemignitionswitch
Complaints: 2
Electrical Systemwiringinteriorunder Dash
Complaints: 2 1 Crash
Electronic Stability Control Esc
Complaints: 2
Engine And Engine Coolingengineother Fuel Typesturbosupercharger
Complaints: 2
Engine And Engine Coolingexhaust Systemmanifoldheadermufflertail Pipe
Complaints: 2
Exterior Lightingbrake Lightsswitch
Complaints: 2
Exterior Lightingheadlightsconcealment Devices
Complaints: 2
Exterior Lightingturn Signalflasher Unit
Complaints: 2
Fuel System Gasolinestoragetank Assemblyfiller Pipe And Cap
Complaints: 2
Fuel System Other
Complaints: 2
Interior Lighting
Complaints: 2 1 Fire
Latcheslockslinkages
Complaints: 2 1 Injury
Power Trainaxle Assembly
Complaints: 2
Power Trainaxle Assemblyaxle Shaftseal
Complaints: 2
Service Brakes Hydraulicfoundation Componentsdiscpads
Complaints: 2
Service Brakes Hydraulicpower Assist
Complaints: 2
Tiressidewall
Complaints: 2
Air Bagssidewindow
Complaints: 1
Electrical System12v24v48v Battery
Complaints: 1
Electrical Systemhorn
Complaints: 1
Engine And Engine Coolingexhaust Systememission Controlcatalytic Convertor
Complaints: 1
Engine And Engine Coolingexhaust Systememission Controlcrankcase Pcv
Complaints: 1
Equipmentelectrical
Complaints: 1
Equipmentmechanicalaccessory Scissorscrewbottle Jacklift
Complaints: 1 1 Injury
Equipmentrecreational Vehicletrailer
Complaints: 1
Exterior Lightingfog Lights
Complaints: 1
Exterior Lightinghazard Flashing Warning Lightsswitch
Complaints: 1
Exterior Lightingturn Signal
Complaints: 1
Fuel System Gasolinestorageauxillary Tank
Complaints: 1
Fuel System Otherfuel Injection System
Complaints: 1
Fuel System Otherstoragetank Assemblypressure Relief Devices
Complaints: 1
Latcheslockslinkageshoodlatch
Complaints: 1
Parking Brake
Complaints: 1
Power Trainclutch Assembly
Complaints: 1
Power Traindrivelinedifferential Unit
Complaints: 1 1 Crash 2 Injuries
Power Traindrivelinedriveshaft
Complaints: 1
Power Traindrivelineuniversal Joint
Complaints: 1
Power Trainmanual Transmission
Complaints: 1
Seat Beltsfrontbuckle Assembly
Complaints: 1
Seatsfront Assemblypower Adjust
Complaints: 1
Service Brakes Airdisccaliper
Complaints: 1
Service Brakes Airdiscpads
Complaints: 1
Service Brakes Airdiscrotor
Complaints: 1
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slipabs Warning Light
Complaints: 1
Service Brakes Hydraulicfoundation Componentsdrum
Complaints: 1
Service Brakes Hydraulicfoundation Componentshoses Linespiping And Fittings
Complaints: 1 1 Fire
Service Brakes Hydraulicfoundation Componentsmaster Cylinder
Complaints: 1
Service Brakes Hydraulicpower Assisthydraulic
Complaints: 1
Steering
Complaints: 1
Structurebodyroof And Pillars
Complaints: 1
Suspensionfrontcontrol Arm
Complaints: 1
Suspensionmultiple Axle
Complaints: 1
Suspensionrearaxlespindle
Complaints: 1
Suspensionrearspringscoil Springs
Complaints: 1
Vehicle Speed Controlcruise Control
Complaints: 1
Visibilitydefrosterdefoggerhvac System
Complaints: 1
Visibilityglass Siderear
Complaints: 1 1 Injury
Wheels
Complaints: 1
Wheelsrim
Complaints: 1

Most Recent Complaints

#11709325 | FUEL/PROPULSION SYSTEM | | N/A miles
To Whom It May Concern, I am submitting this letter as a formal complaint regarding an authorized automobile dealer’s refusal to perform an open safety recall on my vehicle. Vehicle information: * Year/Make/Model: 2002 Volkswagen Passat 1.8T GLS * VIN: [XXX] I contacted Platinum Volkswagen, of Hicksville, New York, an authorized Volkswagen dealer, on January 7, 2026, to schedule a repair for an open safety recall applicable to my vehicle. I was advised by the service manager that the owner of the dealership refused to perform the recall repair solely based on the age of the vehicle. He advised me to request service at another authorized dealership. The service manager confirmed that the parts for the recall were available or could have been ordered and that the decision was based solely on the individual VW franchise owner's discretion not to service older vehicles. My understanding of federal motor vehicle safety law is that open safety recalls do not expire due to vehicle age, and that manufacturers and their authorized dealers are required to remedy such recalls at no cost to the owner. The dealer did not cite recall closure, lack of available parts, or any condition that would make the repair unsafe or infeasible. I am requesting that the National Highway Traffic Safety Administration review this matter and determine whether the dealer’s refusal is consistent with federal safety recall requirements. Please let me know if additional documentation or information is required. Thank you for your time and attention. Sincerely, [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)
#11534556 | FUEL/PROPULSION SYSTEM | | N/A miles
I was letting my car run for a couple of minutes for the AC to cool down the car and I went into my house. When I came out about 2 minutes later, there was a large puddle of gas under the car in front of the right rear wheel and gas was running down the driveway all the way to the street. I immediately turned off the car and the gas stopped pouring out from under the car. I was lucky the car, my house or I did not go up in flames.
#11266719 | AIR BAGS | | 179,000 miles 1 Injury
WHILE DRIVING INTO THE MALL PARKING LOT AT SPEED OF 20 MPH ALL AIRBAGS EXPLODED EXCEPT THE STEERING WHEEL AIRBAG AND MY DAUGHTER SUFFERED FROM ARM AND AIR INJURIES
#11180192 | ENGINE | | 200,000 miles
WHEN IT RAINS THE CAR GETS FLOODED CAUSING THE WHOLE WIRING SYSTEM THROUGH THE CAR TO GET DAMAGE. THE CAR WILL SUDDENLY LOSE POWER AND DIE AS YOUR DRIVING. SEEMS TO HAPPEN. WHEN ON HIGHWAY MOST. THE CAR WILL NOT START OR CRANK. I'VE HAD TO VACUUM THE FLOOR BOARDS AND TRUNK, SEARCH FOR DAMAGED WIRES, CHANGE RELAYS AS WELL AS CAMSHAFT POSITION SENSOR, AND FUEL PUMP.AS WELL AS SENSORS. TRYING TO GET IT RUNNING AGAIN. ALSO THE TRANSMISSION JERKS VERY HARD WHEN TRYING TO GO INTO REVERSE AND MOST OF THE TIME IN SLIPS OUT OF GEAR WITHIN1OR 2 SECONDS.
#11180192 | POWER TRAIN | | 200,000 miles
WHEN IT RAINS THE CAR GETS FLOODED CAUSING THE WHOLE WIRING SYSTEM THROUGH THE CAR TO GET DAMAGE. THE CAR WILL SUDDENLY LOSE POWER AND DIE AS YOUR DRIVING. SEEMS TO HAPPEN. WHEN ON HIGHWAY MOST. THE CAR WILL NOT START OR CRANK. I'VE HAD TO VACUUM THE FLOOR BOARDS AND TRUNK, SEARCH FOR DAMAGED WIRES, CHANGE RELAYS AS WELL AS CAMSHAFT POSITION SENSOR, AND FUEL PUMP.AS WELL AS SENSORS. TRYING TO GET IT RUNNING AGAIN. ALSO THE TRANSMISSION JERKS VERY HARD WHEN TRYING TO GO INTO REVERSE AND MOST OF THE TIME IN SLIPS OUT OF GEAR WITHIN1OR 2 SECONDS.

View all Electrical Systemignition complaints →

Safety Rating for the 2002 VOLKSWAGEN PASSAT

NHTSA has not yet tested the 2002 VOLKSWAGEN PASSAT in its New Car Assessment Program.

Technical Service Bulletins for the 2002 VOLKSWAGEN PASSAT

Volkswagen Group of America, Inc. has issued 27 technical service bulletins (TSBs) for the 2002 VOLKSWAGEN PASSAT. TSBs are notices sent by manufacturers to their dealers describing a known issue and the recommended repair procedure.

V531602-2040536 — EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

To update claim processing statement.

V501505_2038981 — STRUCTURE:FRAME AND MEMBERS

TO UPDATE CLAIM PROCESSING STATEMENT.

V921502 2026253 — VISIBILITY

Technical Bulletin (Windshield Wipers Streak or Smear): Windshield or rear window is streaked, has a snakeskin appearance, or the surface feels rough. To avoid unnecessary replacement of wiper blades, the condition and cleanliness of the windshield, rear window and wiper blades, should be checked first. This document contains information on...

V871506 2019947 — EQUIPMENT:APPLIANCE:AIR CONDITIONER

Technical Bulletin (Air Conditioning, Cleaning of the Refrigerant Circuit (U.S.Only)): In cases where an air conditioning system component (such as a compressor or other system component) has failed and debris from the compressor or component is circulated throughout the refrigerant circuit, the refrigerant circuit must be cleaned of any and...

Edition116 — EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

VW Elsa Newsletter

TB501402 — STRUCTURE

Front Fender - Corrosion on Wheel Arch

TT001403 — EQUIPMENT

When performing SVM updates, the scan tool should be hardwired to the vehicle and the Bluetooth physically turned off. A hard wired internet connection is also recommended.

TB501401 — WHEELS

Front Fender - Corrosion on Wheel Arch

TB501401 — STRUCTURE

Front Fender - Corrosion on Wheel Arch

TT450802 — SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP:WHEEL SPEED SENSOR/TONE RING

Fault code 02543 000 ?Brake Vacuum Sensor no Display? may be encountered in the ABS module. This may be caused by the hydraulic brake boost function (HBV) in adaptation value 61 being turned off (value = 0). All Passat Wagons (including 4motion) and 3.6L equipped sedans with front drive should...

Showing 10 of 27 technical service bulletins.

NHTSA Investigations for the 2002 VOLKSWAGEN PASSAT

NHTSA has opened 2 investigations into potential safety defects in the 2002 VOLKSWAGEN PASSAT.

Investigation PE07018 — SERVICE BRAKES, HYDRAULIC:POWER ASSIST:VACUUM Closed

Opened:

WATER/ICE IN BRAKE BOOSTER

Investigation EA03020 — AIR BAGS:FRONTAL Closed

Opened:

PASSENGER AIR BAG LID FAILURE

Other Model Years of the VOLKSWAGEN PASSAT

View all VOLKSWAGEN PASSAT model years →

Other VOLKSWAGEN Models

View all VOLKSWAGEN models →

Check any vehicle history by VIN - Free vehicle history report