2006 TOYOTA HIGHLANDER HYBRID — Problems, Recalls & Safety Data

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N/A

Safety Rating

481

Owner Complaints

45 Crashes 12 Fires 2 Deaths

6

Recalls

ACTIVE RECALL

3

Service Bulletins

0

Investigations

Overview of the 2006 TOYOTA HIGHLANDER HYBRID

The 2006 TOYOTA HIGHLANDER HYBRID has received a total of 481 safety complaints filed with the National Highway Traffic Safety Administration (NHTSA). There have been 6 recall campaigns affecting this vehicle, covering issues with HYBRID PROPULSION SYSTEM: INVERTER, ELECTRICAL SYSTEM, ENGINE AND ENGINE COOLING. 3 technical service bulletins have been issued by Toyota Motor Corporation for this model year. The most commonly reported problems involve the Service Brakes (76 complaints), Electrical System (69 complaints), and Hybrid Propulsion System Inverter (40 complaints).

Recalls for the 2006 TOYOTA HIGHLANDER HYBRID

NHTSA has recorded 6 recalls for the 2006 TOYOTA HIGHLANDER HYBRID, potentially affecting up to 1,799,733 vehicles.

Recall 13V396000 — HYBRID PROPULSION SYSTEM: INVERTER

| 133,081 vehicles affected

Defect: Toyota is recalling certain model year 2006-2010 Highlander hybrid vehicles manufactured February 16, 2005, through July 29, 2010; and model year 2006-2008 Lexus RX400h vehicles manufactured February 23, 2005, through December 2, 2008. The Intelligent Power Module (IPM) inside the inverter module may contain transistors that have higher operating temperatures than the solder can support and the transistors may be...

Consequence: The vehicle may enter a fail-safe/limp-home mode that limits the drivability of the vehicle. It is possible that the hybrid system will shut down while the vehicle is being driven, causing the vehicle to stall unexpectedly, increasing the risk of a crash.

Remedy: Toyota will notify owners, and dealers will replace the IPM free of charge. Owners may contact Toyota at 1-800-331-4331. Vehicles that had their IPM replaced under recall 11V-342 are not affected by this campaign.

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Recall 11V342000 — ELECTRICAL SYSTEM

| 82,273 vehicles affected

Defect: TOYOTA IS RECALLING CERTAIN MODEL YEAR 2006-2007 HIGHLANDER HYBRID AND LEXUS RX400H PASSENGER CARS MANUFACTURED FROM FEBRUARY 16, 2005, THROUGH AUGUST 30, 2006. A MODULE INSIDE THE INVERTER MODULE MAY CONTAIN INADEQUATELY SOLDERED TRANSISTORS THAT DURING HIGH-LOAD DRIVING, MAY BE DAMAGED BY HEAT CAUSED BY THE LARGE CURRENT. IF THIS OCCURS, VARIOUS WARNING LAMPS, INCLUDING THE MALFUNCTION INDICATOR LAMP, SLIP...

Consequence: THE VEHICLE MAY ENTER A FAIL-SAFE/LIMP-HOME MODE THAT LIMITS THE DRIVABILITY OF THE VEHICLE. IT IS POSSIBLE THAT THE HYBRID SYSTEM WILL SHUT DOWN WHILE THE VEHICLE IS BEING DRIVEN, CAUSING THE VEHICLE TO STALL UNEXPECTEDLY, INCREASING THE RISK OF A CRASH.

Remedy: TOYOTA/LEXUS MAILED AN INTERIM OWNER NOTIFICATION ON JULY 19, 2011 TO ADVISE OWNERS OF THIS RECALL AND THE FACT THAT THEY WILL RECEIVE A FUTURE NOTICE WHEN PARTS BECOME AVAILABLE TO COMPLETE REPAIRS. TOYOTA DEALERS WILL INSPECT THE HYBRID INVERTER...

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Recall 11V539000 — ENGINE AND ENGINE COOLING

| 420,326 vehicles affected

Defect: TOYOTA IS RECALLING CERTAIN MODEL YEAR 2004 AVALON VEHICLES; 2004 AND 2005 CAMRY, CAMRY SOLARA, HIGHLANDER, AND SIENNA VEHICLES, 2006 HIGHLANDER HYBRID; 2004 AND 2005 LEXUS ES330 AND RX330; AND 2006 LEXUS RX400H VEHICLES MANUFACTURED FROM JUNE 1, 2004 THROUGH MARCH 31, 2005, EQUIPPED WITH THE 1MZ-FE OR 3MZ-FE ENGINE. THE AMOUNT OF ADHESIVE AGENT APPLIED BETWEEN THE OUTER RING...

Consequence: IN SOME CASES, THE BELT FOR THE POWER STEERING PUMP MAY BECOME DETACHED FROM THE PULLEY WHICH COULD RESULT IN A LOSS OF POWER STEERING AND A SUDDEN INCREASE IN STEERING EFFORT, INCREASING THE RISK OF A CRASH.

Remedy: TOYOTA WILL NOTIFY OWNERS, AND DEALERS WILL CHECK THE CRANKSHAFT PULLEY TO IDENTIFY WHETHER IT WAS PRODUCED BY THE U.S. SUPPLIER. IF SO, THE DEALER WILL REPLACE THE PULLEY WITH A NEW ONE AT NO CHARGE. THE SAFETY RECALL IS...

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Recall 11V112000 — VEHICLE SPEED CONTROL:ACCELERATOR PEDAL

| 769,379 vehicles affected

Defect: TOYOTA IS RECALLING CERTAIN MODEL YEAR 2004-2006 HIGHLANDER, HIGHLANDER HYBRID, AND MODEL YEAR 2004-2007 LEXUS RX330, RX350, AND RX400H VEHICLES. IF THE FORWARD RETENTION CLIP USED TO SECURE THE FLOOR CARPET COVER, WHICH IS LOCATED IN FRONT OF THE CENTER CONSOLE, IS NOT INSTALLED PROPERLY THE COVER MAY LEAN TOWARD THE ACCELERATOR PEDAL AND INTERFERE WITH THE ACCELERATOR PEDAL ARM.

Consequence: IF THIS OCCURS, THE ACCELERATOR PEDAL MAY TEMPORARILY BECOME STUCK IN A PARTIALLY DEPRESSED POSITION RATHER THAN RETURN TO THE IDLE POSITION. A STUCK ACCELERATOR PEDAL MAY RESULT IN UNINTENDED AND SUSTAINED VEHICLE SPEEDS AND MAKE IT DIFFICULT TO STOP, INCREASING THE RISK OF A VEHICLE CRASH.

Remedy: DEALERS WILL REPLACE THE FLOOR CARPET COVER WITH A NEWLY DESIGNED ONE FREE OR CHARGE. THE SAFETY RECALL IS EXPECTED TO BEGIN DURING MARCH 2011. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331.

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Recall 09V223000 — EQUIPMENT:OTHER:LABELS

| 27,080 vehicles affected

Defect: TOYOTA IS RECALLING 27,080 MODEL YEAR 2005 THROUGH 2010 PASSENGER CARS BUILT FROM SEPTEMBER 1, 2005 TO MAY 4, 2009. THESE VEHICLES WERE NOT EQUIPPED WITH LOAD CARRYING CAPACITY MODIFICATION LABELS WHICH FAILS TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 110, "TIRE SELECTION AND RIMS."

Consequence: INCORRECT LOAD CARRYING CAPACITY MODIFICATION LABELS COULD RESULT IN THE VEHICLE BEING OVERLOADED, INCREASING THE RISK OF A CRASH.

Remedy: TOYOTA WILL NOTIFY OWNERS AND PROVIDE THEM WITH A NEW, ACCURATE LABEL TO BE INSTALLED OVER THE INACCURATE LABEL FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 18, 2009. OWNERS MAY CONTACT TOYOTA AT 1-888-270-9371.

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Recall 06V253000 — VEHICLE SPEED CONTROL:ACCELERATOR PEDAL

| 367,594 vehicles affected

Defect: ON CERTAIN SPORT UTILITY AND HYBRID VEHICLES, THE TWO RETAINING CLIPS FOR THE DRIVER'S SIDE FORWARD CENTER CONSOLE CAN BECOME LOOSE. IF BOTH CLIPS SEPARATE FROM THE FLOOR CARPET COVER, THE COVER MAY LEAN TOWARD THE ACCELERATOR PEDAL, CAUSING INTERFERENCE WITH THE ACCELERATOR PEDAL ROD.

Consequence: THIS CONDITION MAY INTERFERE WITH THE ACCELERATOR PEDAL RETURNING TO THE IDLE POSITION INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE TWO FLOOR CARPET COVER RETAINING CLIPS FREE OF CHARGE. THE RECALL BEGAN ON JULY 24, 2006, AND SHOULD BE COMPLETED BY EARLY SEPTEMBER 2006. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331 OR LEXUS AT 1-800-255-3987.

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Owner Complaints for the 2006 TOYOTA HIGHLANDER HYBRID

481 complaints have been filed with NHTSA for the 2006 TOYOTA HIGHLANDER HYBRID. Below is a breakdown by vehicle component.

Service Brakes
Complaints: 76 5 Crashes 2 Injuries
Electrical System
Complaints: 69 1 Crash 2 Fires
Hybrid Propulsion System Inverter
Complaints: 40 1 Crash
Service Brakes Hydraulic
Complaints: 40 5 Crashes
Vehicle Speed Control
Complaints: 32 12 Crashes 6 Injuries 2 Deaths
Engine
Complaints: 25 1 Fire
Electronic Stability Control Esc
Complaints: 24 1 Crash
Steering
Complaints: 23 1 Crash
Service Brakes Electric
Complaints: 21 3 Crashes
Engine And Engine Cooling
Complaints: 20 1 Crash
Exterior Lighting
Complaints: 15 4 Fires
Power Train
Complaints: 15 2 Fires
Unknown Or Other
Complaints: 10 2 Crashes
Air Bags
Complaints: 7 4 Crashes 2 Injuries
Engine And Engine Coolingengine
Complaints: 6
Fuelpropulsion System
Complaints: 6 2 Fires
Hybrid Propulsion System
Complaints: 5
Visibility
Complaints: 5
Power Trainautomatic Transmission
Complaints: 4 1 Crash
Suspension
Complaints: 4
Tires
Complaints: 4
Visibilitywiper
Complaints: 4
Air Bagsfrontal
Complaints: 2 2 Crashes
Electrical System12v24v48v Battery
Complaints: 2
Steeringelectric Power Assist System
Complaints: 2
Traction Control System
Complaints: 2 1 Crash
Electrical Systemignition
Complaints: 1
Electrical Systemignitionanti Theftcontrol Module
Complaints: 1
Electrical Systempropulsion Systemtraction Battery
Complaints: 1
Engine And Engine Coolingenginegasoline
Complaints: 1 1 Crash
Engine And Engine Coolingexhaust System
Complaints: 1 1 Fire
Equipmentapplianceair Conditioner
Complaints: 1
Fuel System Gasoline
Complaints: 1
Fuel System Other
Complaints: 1
Power Traindriveline
Complaints: 1 1 Crash
Seats
Complaints: 1
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slip
Complaints: 1 1 Crash
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slipabs Warning Light
Complaints: 1
Structurebody
Complaints: 1 1 Crash
Vehicle Speed Controlaccelerator Pedal
Complaints: 1 1 Crash
Visibilitydefrosterdefoggerhvac System
Complaints: 1
Visibilityglass Siderear
Complaints: 1
Visibilitypower Window Devices And Controls
Complaints: 1
Wheels
Complaints: 1

Most Recent Complaints

#11711152 | HYBRID PROPULSION SYSTEM | | 150,455 miles
The contact owns a 2006 Toyota Highlander Hybrid. The contact stated that while driving 72 MPH, the vehicle failed to accelerate as intended while depressing the accelerator pedal. The check engine and traction control warning lights were illuminated. Additionally, the "Check Hybrid System", "Check AWD", and "Check VCS" messages were displayed. The contact was able to coast to the side of the road and had the vehicle towed to the residence. The contact notified an independent mechanic of the failure, and the mechanic stopped by the residence. The independent mechanic retrieved a DTC that the power inverter for the hybrid system had failed and caused the vehicle to go into LIMP Mode. The vehicle was not repaired. The contact called the dealer and was informed that there were no recalls associated with the VIN. The contact stated that when the dealer searched the VIN on the NHTSA.gov website, the VIN search showed that the VIN was included in NHTSA Campaign Number: 13V396000 (HYBRID PROPULSION SYSTEM). The manufacturer was made aware of the failure and informed the contact that the recall did not apply to the VIN. The vehicle remained at the residence unrepaired. The failure mileage was approximately 150,455.
#11502242 | ENGINE | | 280,000 miles
The contact owns a 2006 Toyota Highlander Hybrid. The contact stated while driving 65 MPH, the vehicle stalled with the check hybrid system and two other unknown warning lights illuminated. The contact managed to coast the vehicle to the side of the highway; however, the vehicle failed to restart. Due to the failure, the vehicle was towed to an independent mechanic where a diagnostic test was performed. The mechanic discovered that there was a leak in the inverter cooling system. Upon investigation, the contact discovered an unknown recall that was related to the failure. The manufacturer was notified of the failure but informed her that the vehicle was not included in the unknown recall. The vehicle was not repaired. The failure mileage was approximately 280,000.
#11502242 | HYBRID PROPULSION SYSTEM | | 280,000 miles
The contact owns a 2006 Toyota Highlander Hybrid. The contact stated while driving 65 MPH, the vehicle stalled with the check hybrid system and two other unknown warning lights illuminated. The contact managed to coast the vehicle to the side of the highway; however, the vehicle failed to restart. Due to the failure, the vehicle was towed to an independent mechanic where a diagnostic test was performed. The mechanic discovered that there was a leak in the inverter cooling system. Upon investigation, the contact discovered an unknown recall that was related to the failure. The manufacturer was notified of the failure but informed her that the vehicle was not included in the unknown recall. The vehicle was not repaired. The failure mileage was approximately 280,000.
#11302108 | ELECTRONIC STABILITY CONTROL (ESC) | | 230,000 miles
WE WERE DRIVING DOWN THE HIGHWAY I-30 EAST UP A HILL GOING APPT 70 MPH WHEN THE CAR WENT INTO LIMP MODE AND SLOWED DOWN TO 10 MPH. THEN WENT TO ONLY 1 MPH. WE CHECKED THE BATTERY CONNECTION, FUEL CAP, EVERYTHING WE FOUND ONLINE TO CHECK.
#11302108 | UNKNOWN OR OTHER | | 230,000 miles
WE WERE DRIVING DOWN THE HIGHWAY I-30 EAST UP A HILL GOING APPT 70 MPH WHEN THE CAR WENT INTO LIMP MODE AND SLOWED DOWN TO 10 MPH. THEN WENT TO ONLY 1 MPH. WE CHECKED THE BATTERY CONNECTION, FUEL CAP, EVERYTHING WE FOUND ONLINE TO CHECK.

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Safety Rating for the 2006 TOYOTA HIGHLANDER HYBRID

NHTSA has not yet tested the 2006 TOYOTA HIGHLANDER HYBRID in its New Car Assessment Program.

Technical Service Bulletins for the 2006 TOYOTA HIGHLANDER HYBRID

Toyota Motor Corporation has issued 3 technical service bulletins (TSBs) for the 2006 TOYOTA HIGHLANDER HYBRID. TSBs are notices sent by manufacturers to their dealers describing a known issue and the recommended repair procedure.

TSB-0131-09 — ENGINE AND ENGINE COOLING:ENGINE

TOYOTA: SOME VEHICLES MAY EXHIBIT A M.I.L. ON CONDITION WITH ONE OR MORE OF THE FOLLOWING DIAGNOSTIC TROUBLE CODES (DTC) STORED AS A RESULT OF AN IGNITION COIL MALFUNCTION: IGNITION COIL A-F PRIMARY SECONDARY CIRCUIT(P0351-P0356); THE ENGINE MAY NOT START. *PE

TC-09-002 — STEERING:LINKAGES

TOYOTA SERVICE CAMPAIGN: SEE DOCUMENT SEARCH BUTTON FOR OWNER LETTER. DUE TO INSUFFICIENT ADHESION BETWEEN THE PERMANENT MAGNETS AND THE ROTOR OF THE EPS, THE MOTOR MAY GRADUALLY LOSE TORQUE WHEN THE WHEEL IS TURNED TO COMPLETE LEFT OR RIGHT POSITION. CSC LETTER WAS RECEIVED. *PE

PG012-05 — EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

SUMMARY TO BE PROVIDED ON A FUTURE DATE.

NHTSA Investigations for the 2006 TOYOTA HIGHLANDER HYBRID

There are no NHTSA defect investigations on record for this vehicle.

Other Model Years of the TOYOTA HIGHLANDER HYBRID

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Other TOYOTA Models

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