2003 MINI COOPER — Problems, Recalls & Safety Data

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N/A

Safety Rating

388

Owner Complaints

3 Crashes 33 Fires

4

Recalls

ACTIVE RECALL

9

Service Bulletins

1

Investigation

Overview of the 2003 MINI COOPER

The 2003 MINI COOPER has received a total of 388 safety complaints filed with the National Highway Traffic Safety Administration (NHTSA). There have been 4 recall campaigns affecting this vehicle, covering issues with STEERING:ELECTRIC POWER ASSIST SYSTEM, EXTERIOR LIGHTING:HEADLIGHTS. 9 technical service bulletins have been issued by BMW of North America, LLC for this model year. The most commonly reported problems involve the Steering (140 complaints), Power Trainautomatic Transmission (53 complaints), and Power Train (29 complaints).

Recalls for the 2003 MINI COOPER

NHTSA has recorded 4 recalls for the 2003 MINI COOPER, potentially affecting up to 135,589 vehicles.

Recall 15V660000 — STEERING:ELECTRIC POWER ASSIST SYSTEM

| 86,018 vehicles affected

Defect: BMW of North America, LLC (BMW) is recalling certain model year 2002-2005 MINI Cooper and Cooper S vehicles and 2005 Cooper and Cooper S Convertible vehicles. The affected vehicles may experience temporary or permanent loss of the electro-hydraulic steering assistance.

Consequence: If the vehicle experiences a loss of power steering assist, extra steering effort will be required at lower speeds, potentially increasing the risk of a vehicle crash.

Remedy: MINI will notify owners, and dealers will inspect the electro-hydraulic power steering system, replacing the components and wiring, as necessary, free of charge. Interim notices were mailed to owners on December 10, 2015. Owners will receive a second notice when...

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Recall 09E025000 — EXTERIOR LIGHTING:HEADLIGHTS

| 42,540 vehicles affected

Defect: DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.

Consequence: DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

Remedy: DOPE, INC. WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON JULY 28, 2009. OWNERS MAY CONTACT DOPE, INC. AT 1-626-272-1798.

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Recall 08E050000 — EXTERIOR LIGHTING:HEADLIGHTS

| 1,921 vehicles affected

Defect: K2 MOTOR IS RECALLING 1,921 AFTERMARKET HEADLAMPS OF VARIOUS MODELS SOLD FOR USE ON THE ABOVE LISTED VEHICLES. THESE HEADLAMPS ARE MISSING THE AMBER SIDE REFLEX REFLECTOR WHICH FAILS TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."

Consequence: WITHOUT THE AMBER SIDE REFLEX REFLECTORS, THE LIGHTING VISIBILITY MAY BE AFFECTED, POSSIBLY RESULTING IN A VEHICLE CRASH.

Remedy: K2 MOTOR WILL NOTIFY OWNERS AND OFFER A FULL REFUND. THE RECALL BEGAN ON DECEMEBER 17, 2008. OWNERS MAY CONTACT K2 MOTOR AT 1-909-839-2992.

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Recall 03V086000 — SUSPENSION:REAR:SHOCK ABSORBER

| 5,110 vehicles affected

Defect: ON CERTAIN VEHICLES, THE LOWER SCREW CONNECTION OF THE REAR STRUTS TO THE CHASSIS MAY FAIL. THE HEAD (TOP) OF THE SCREW SECURING THIS CONNECTION MAY BREAK. THE REMAINING PORTION OF THE SCREW WILL STILL HOLD THE STRUT IN PLACE.

Consequence: IF LEFT UNATTENDED OVER A PERIOD OF TIME, AND DEPENDING ON DRIVING CONDITIONS, THE REMAINING PORTION OF THE SCREW MAY BREAK. IF IT BROKE, THE CHASSIS WOULD LEAN DIRECTLY ON THE TIRE DIMINISHING THE DRIVER'S ABILITY TO CONTROL THE VEHICLE, INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE LOWER SCREW CONNECTION OF THE REAR STRUTS. OWNER NOTIFICATION BEGAN APRIL 7, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN...

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Owner Complaints for the 2003 MINI COOPER

388 complaints have been filed with NHTSA for the 2003 MINI COOPER. Below is a breakdown by vehicle component.

Steering
Complaints: 140 18 Fires 1 Injury
Power Trainautomatic Transmission
Complaints: 53
Power Train
Complaints: 29
Electrical System
Complaints: 24 1 Crash 5 Fires 1 Injury
Visibilitywindshield
Complaints: 15
Steeringhydraulic Power Assistpump
Complaints: 12 2 Fires
Engine And Engine Cooling
Complaints: 11 1 Fire
Engine And Engine Coolingengine
Complaints: 9
Air Bags
Complaints: 8 1 Crash 1 Injury
Engine
Complaints: 7 2 Fires
Equipment
Complaints: 6 1 Fire
Power Trainmanual Transmission
Complaints: 6
Steeringhydraulic Power Assist System
Complaints: 5 1 Fire
Seats
Complaints: 4
Unknown Or Other
Complaints: 4
Visibilitypower Window Devices And Controls
Complaints: 4
Latcheslockslinkages
Complaints: 3
Steeringelectric Power Assist System
Complaints: 3
Suspensionfront
Complaints: 3
Vehicle Speed Control
Complaints: 3 1 Crash
Visibility
Complaints: 3
Air Bagsfrontalsensorcontrol Module
Complaints: 2
Engine And Engine Coolingcooling System
Complaints: 2
Exterior Lighting
Complaints: 2
Fuel System Gasolinedeliveryhoses Linespiping And Fittings
Complaints: 2 1 Fire
Service Brakes Hydraulic
Complaints: 2
Structure
Complaints: 2
Suspension
Complaints: 2
Tires
Complaints: 2
Tirestreadbelt
Complaints: 2
Visibilitywiper
Complaints: 2
Air Bagsfrontal
Complaints: 1
Electrical Systemwiring
Complaints: 1 1 Fire
Electrical Systemwiringinteriorunder Dash
Complaints: 1 1 Fire
Engine And Engine Coolingcooling Systemfan
Complaints: 1
Equipmentelectricalradiotape Deckcd Etc
Complaints: 1
Fuel System Gasoline
Complaints: 1
Power Trainclutch Assembly
Complaints: 1
Power Traindrivelinedifferential Unit
Complaints: 1
Service Brakes
Complaints: 1
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slipabs Warning Light
Complaints: 1
Steeringcolumn
Complaints: 1
Steeringrack And Pinionrack
Complaints: 1
Structurebodyhatchbackliftgate
Complaints: 1
Suspensionrear
Complaints: 1
Vehicle Speed Controlaccelerator Pedal
Complaints: 1
Visibilitysunmoon Roof Assembly
Complaints: 1

Most Recent Complaints

#11660994 | STEERING | | 230,000 miles
The contact owns a 2003 Mini Cooper. The contact stated that while operating the vehicle, the steering wheel was difficult to turn in either direction. The contact stated that the steering wheel malfunctioned, making the steering wheel easy to turn, causing severe oversteer while making a turn in either direction. The contact stated that the failure was due to a faulty power steering pump, and installed as part of the NHTSA Campaign Number: 15V660000 (STEERING). The vehicle was not repaired. The contact stated that after turning off the vehicle, the power steering pump remained running, causing the battery to drain. The cause of the failure was not yet determined, and the vehicle was not yet repaired. The manufacturer and local dealer were notified of the failure but no assistance was offered. The failure mileage was 230,000.
#11608390 | STEERING | | N/A miles
68k miles on a 2003 mini cooper s and the power steering pump is whining. I feel as if this may be really early for it to be needing to be replaced.
#11598379 | STEERING | | N/A miles
The contact owns a 2003 Mini Cooper. The contact received notification of NHTSA Campaign Number: 15V660000 (Steering); however, the part to do the recall repair was not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The contact stated that while driving at an undisclosed speed, the steering wheel was firm, and the vehicle was difficult to maneuver. No warning lights were illuminated. The dealer was made aware of the failure but failed to confirm if the parts were available for the repair. The vehicle was not repaired. The manufacturer was made aware of the failure and advised the contact to call the service center directly. The failure mileage was unavailable. Parts distribution disconnect.
#11562847 | ELECTRICAL SYSTEM | | N/A miles
No air or blower or heat to defog windshield. Water in driver-side foot well. Power steering intermittent fault. Engine continues running and panel gauge lights remain on with ignition off and key removed.
#11562847 | STEERING | | N/A miles
No air or blower or heat to defog windshield. Water in driver-side foot well. Power steering intermittent fault. Engine continues running and panel gauge lights remain on with ignition off and key removed.

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Safety Rating for the 2003 MINI COOPER

NHTSA has not yet tested the 2003 MINI COOPER in its New Car Assessment Program.

Technical Service Bulletins for the 2003 MINI COOPER

BMW of North America, LLC has issued 9 technical service bulletins (TSBs) for the 2003 MINI COOPER. TSBs are notices sent by manufacturers to their dealers describing a known issue and the recommended repair procedure.

12 06 15 — ENGINE

MINI: BECAUSE OF THE DME SOFTWARE, AND A DAMAGED CLUTCH, THE DRIVETRAIN MALFUNCTION CHECK MESSAGE APPEAR. *MA

M010113 — EQUIPMENT

Electro-Hydraulic Power-Assist Steering Pump (EHPS) and Cooling Fan: Limited Warranty Extension to 13 Years/150,000 Miles. On affected vehicles, the electro-hydraulic power steering (EHPS) pump can fail.

M320214 — STEERING

Installation of Right-Hand Drive Steering Spindle in Left-Hand Drive Vehicle. Supply shortage of left-hand drive steering spindles

M010514 — POWER TRAIN:AUTOMATIC TRANSMISSION

MINI CVT Replacement Parts Warranty Extension: Additional 12 Months with Up to 50,000 Accumulated Miles. A MINI vehicle's CVT assembly or component that was previously repaired and/or replaced by an authorized MINI dealer or BMW center may experience a subsequent failure.

SIM-12-02-11 — ELECTRICAL SYSTEM:SOFTWARE

BMW: A SOFTWARE ERROR IS CAUSING A HESITATION OR JERKING WHEN ACCELERATING UNDER HIGHER LOADS BETWEEN 3000 ¿ 4000 RPM. *RM

SIM-12-04-09 — ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL

BMW: THE CRIMPING PROCESS OF THE OXYGEN SENSOR COULD LEAD TO AN ELECTRICAL FAILURE INSIDE THE SENSOR. THERE MAY BE A MALFUNCTION LIGHT ON WITH A FAULT CODE STORED. *RM

120104 — ENGINE AND ENGINE COOLING:ENGINE

VOLUNTARY EMISSIONS RECALL CAMPAIGN 04E-A01 - REPROGRAM DME FOR TANK LEAKAGE DIAGNOSTICS. TANK LEAKAGE DIAGNOSTICS DOES NOT RUN CORRECTLY DUE TO AN ERROR IN THE DME SOFTWARE. AS A RESULT, THE CHECK ENGINE SOON LIGHT WILL NOT BE ILLUMINATED IN CASE OF LEAKAGE IN THE EVAPORATIVE SYSTEM. *TT *SC

610602 — EQUIPMENT:ELECTRICAL

DISABLING DOUBLE LOCK. VEHICLES BEFORE 9/02. *TT

610102 — ELECTRICAL SYSTEM:12V/24V/48V BATTERY

BATTERY MAINTENANCE REQUIREMENTS. *TT

NHTSA Investigations for the 2003 MINI COOPER

NHTSA has opened 1 investigation into potential safety defects in the 2003 MINI COOPER.

Investigation EA07011 — STEERING:HYDRAULIC POWER ASSIST SYSTEM Closed

Opened:

ENGINE COMPARTMENT FIRE

Other Model Years of the MINI COOPER

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Other MINI Models

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