2004 MAZDA RX-8 — Problems, Recalls & Safety Data

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N/A

Safety Rating

624

Owner Complaints

23 Crashes 11 Fires

10

Recalls

ACTIVE RECALL

35

Service Bulletins

0

Investigations

Overview of the 2004 MAZDA RX-8

The 2004 MAZDA RX-8 has received a total of 624 safety complaints filed with the National Highway Traffic Safety Administration (NHTSA). There have been 10 recall campaigns affecting this vehicle, covering issues with AIR BAGS:FRONTAL:PASSENGER SIDE:INFLATOR MODULE, AIR BAGS:FRONTAL:DRIVER SIDE:INFLATOR MODULE. 35 technical service bulletins have been issued by Mazda Motor Corp. for this model year. The most commonly reported problems involve the Steering (80 complaints), Power Trainmanual Transmission (75 complaints), and Air Bags (49 complaints).

Recalls for the 2004 MAZDA RX-8

NHTSA has recorded 10 recalls for the 2004 MAZDA RX-8, potentially affecting up to 959,915 vehicles.

Recall 19V781000 — AIR BAGS:FRONTAL:PASSENGER SIDE:INFLATOR MODULE

| 47,006 vehicles affected

Defect: Mazda North American Operations (Mazda) is recalling certain 2003-2008 Mazda6, 2004-2005 MPV, 2004 RX-8, and 2006-2007 Mazdaspeed6 vehicles. These vehicles had their passenger frontal air bag inflators previously replaced under a prior recall using inflators of the same design. The inflators may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, temperature and temperature cycling.

Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.

Remedy: Owners are advised not to drive their vehicles until the remedy is performed. Mazda will notify owners, and dealers will replace the front passenger air bag inflator with an alternate one, free of charge. The recall began December 3, 2019....

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Recall 18V402000 — AIR BAGS:FRONTAL:PASSENGER SIDE:INFLATOR MODULE

| 308,591 vehicles affected

Defect: Mazda North America Operations (Mazda) is recalling certain 2003-2008 Mazda6, 2006-2007 Mazdaspeed6 and 2004 MPV vehicles nationwide. Mazda is also recalling 2005-2006 MPV vehicles in Alabama, Arizona, Arkansas, California, Delaware, the District of Columbia, Florida, Georgia, Hawaii, Illinois, Indiana, Kansas, Kentucky, Louisiana, Maryland, Mississippi, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, South Carolina, Tennessee, Texas,...

Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.

Remedy: Owners are advised not to drive their vehicles until the remedy is performed. Mazda will notify owners, and dealers will replace the front passenger air bag inflator with an alternate inflator, free of charge. The recall began July 6, 2018....

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Recall 17V474000 — AIR BAGS:FRONTAL:DRIVER SIDE:INFLATOR MODULE

| 308,992 vehicles affected

Defect: Mazda North American Operations (Mazda) is recalling certain model year 2003-2008 Mazda6, 2004-2008 RX-8, and 2006-2007 Mazdaspeed6 vehicles. The affected vehicles are equipped with a dual-stage driver frontal air bag that may be susceptible to moisture intrusion and other factors, including manufacturing variability that, over time, could cause the inflator to rupture.

Consequence: In the event of a crash necessitating deployment of the driver's frontal air bag, the inflator could rupture with metal fragments striking the driver or other occupants resulting in serious injury or death.

Remedy: Owners are advised not to drive their vehicles until the remedy is performed. Mazda will notify owners, and dealers will replace the driver's frontal air bag inflator with an alternate inflator, free of charge. The recall began on September 12,...

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Recall 16V793000 — FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP

| 69,447 vehicles affected

Defect: Mazda North America Operations (Mazda) is recalling certain model year 2004-2008 RX-8 vehicles manufactured April 10, 2003, to February 18, 2008. The affected vehicles have fuel pump sealing rings that may deteriorate due to exposure to heat from the engine or exhaust pipe.

Consequence: The deteriorated seals may leak fuel, which, in the presence of an ignition source, can increase the risk of a fire.

Remedy: Mazda will notify owners, and dealers will replace the fuel pump sealing ring set and add a thermal insulation pad to the fuel tank, free of charge. The recall began July 31, 2017. Owners may contact Mazda customer service at...

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Recall 17V354000 — FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP

| 69,447 vehicles affected

Defect: Mazda North America Operations (Mazda) is recalling certain model year 2004-2008 RX-8 vehicles. Heat from the engine and the exhaust may cause the main fuel pump pipe to crack.

Consequence: If the fuel pump pipe cracks, fuel may leak, increasing the risk of a fire.

Remedy: Mazda will notify owners, and dealers will replace the fuel pump filter kit, free of charge. The recall began on July 31, 2017. Owners may contact Mazda customer service at 1-800-222-5500. Mazda's number for this recall is 1017E.

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Recall 17V355000 — SUSPENSION:FRONT:CONTROL ARM:LOWER ARM

| 35,332 vehicles affected

Defect: Mazda North American Operations (Mazda) is recalling certain 2004 Mazda RX-8 vehicles. The ball joint socket on the front suspension lower control arm may crack and the ball joint may separate from the socket.

Consequence: If the ball joint separates, steering control may be lost, increasing the risk of a crash.

Remedy: Mazda will notify owners, and dealers will replace the front lower control arms, free of charge. The recall began on July 31, 2017. Owners may contact Mazda customer service at 1-800-222-5500. Mazda's number for this recall is 1117E.

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Recall 05V325000 — SUSPENSION:FRONT:CONTROL ARM:LOWER BALL JOINT

| 27,800 vehicles affected

Defect: ON CERTAIN PASSENGER VEHICLES, DUE TO IMPROPER FORGING OF THE LOWER CONTROL ARM, CRACKS MAY OCCUR IN THE BALL JOINT SOCKET.

Consequence: IN SEVERE DRIVING CONDITIONS, THE BALL MAY SEPARATE FROM THE BALL JOINT SOCKET AND A LOSS OF STEERING MAY OCCUR, WHICH COULD RESULT IN A CRASH.

Remedy: DEALERS WILL INSPECT AND, IF NECESSARY, REPLACE THE CONTROL ARMS. THE RECALL BEGAN ON AUGUST 30, 2005. OWNERS MAY CONTACT MAZDA AT 1-800-222-5500.

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Recall 05V317000 — ENGINE AND ENGINE COOLING

| 52,000 vehicles affected

Defect: IF CERTAIN PASSENGER VEHICLES ARE PARKED AND THE ENGINE IS OPERATED AT HIGH RPM'S FOR AN EXCESSIVE LENGTH OF TIME, SOME OF THE PARTS AROUND THE EXHAUST SYSTEM CAN MELT AND PRODUCE A VARIETY OF MALFUNCTIONS. PROBLEMS CAUSED BY THE EXCESSIVE HEAT BUILD-UP CAN RANGE FROM INOPERATIVE OXYGEN SENSOR, NEUTRAL SWITCH AND BACK UP LIGHTS, PROBLEMS WITH THE PARKING BRAKES,...

Consequence: FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.

Remedy: DEALERS WILL INSPECT AND REPLACE PARTS. THE RECALL BEGAN ON AUGUST 30, 2005. OWNERS MAY CONTACT MAZDA AT 1-800-222-5500.

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Recall 04V075000 — POWER TRAIN:MANUAL TRANSMISSION

| 12,000 vehicles affected

Defect: ON CERTAIN PASSENGER VEHICLES WITH MANUAL TRANSMISSIONS, THE HEAT INSULATOR MAY BE CRACKED CAUSING ABNORMAL NOISE.

Consequence: CONTINUED OPERATION OF THE VEHICLE CAN CAUSE THE INSULATOR TO COME OFF AND COULD POSE A HAZARD TO FOLLOWING VEHICLES.

Remedy: DEALERS WILL REPLACE THE HEAT INSULATOR. THE RECALL BEGAN MARCH 5, 2004. OWNERS SHOULD CONTACT MAZDA AT 1-800-222-5500.

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Recall 04V074000 — AIR BAGS:FRONTAL

| 29,300 vehicles affected

Defect: AS A RESULT OF AN NCAP TEST, CERTAIN PASSENGER VEHICLES ARE BEING RECALLED FOR IMPROPERLY WIRED FRONT PASSENGER SEAT AIR BAGS.

Consequence: THE AIR BAG WILL NOT PROVIDE ADEQUATE PROTECTION WHEN THE VEHICLE IS INVOLVED IN A FRONTAL CRASH.

Remedy: DEALERS WILL INSTALL A NEW WIRING HARNESS IN THE FRONT PASSENGER SEAT AIR BAG SYSTEM. THE RECALL BEGAN MARCH 5, 2004. OWNERS SHOULD CONTACT MAZDA AT 1-800-222-5500.

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Owner Complaints for the 2004 MAZDA RX-8

624 complaints have been filed with NHTSA for the 2004 MAZDA RX-8. Below is a breakdown by vehicle component.

Steering
Complaints: 80 8 Crashes 4 Injuries
Power Trainmanual Transmission
Complaints: 75
Air Bags
Complaints: 49 7 Crashes 8 Injuries
Engine And Engine Cooling
Complaints: 46 1 Crash 3 Fires
Power Train
Complaints: 38 1 Crash 1 Injury
Engine And Engine Coolingengine
Complaints: 37 1 Injury
Engine
Complaints: 33 2 Fires
Electrical System
Complaints: 27 1 Fire 1 Injury
Fuelpropulsion System
Complaints: 20 1 Injury
Power Trainclutch Assembly
Complaints: 19
Unknown Or Other
Complaints: 18 1 Crash 1 Injury
Power Trainclutch Assemblypedalhand Levermotorcycle
Complaints: 15
Visibility
Complaints: 12
Fuel System Gasoline
Complaints: 10 1 Fire
Engine And Engine Coolingexhaust System
Complaints: 9 3 Fires 1 Injury
Structure
Complaints: 9
Structurebody
Complaints: 9 1 Crash
Suspension
Complaints: 9 1 Crash 1 Injury
Vehicle Speed Control
Complaints: 9
Engine And Engine Coolingenginegasoline
Complaints: 7
Equipment
Complaints: 7
Engine And Engine Coolingcooling System
Complaints: 6
Exterior Lighting
Complaints: 5
Power Trainautomatic Transmission
Complaints: 5 1 Injury
Suspensionfrontcontrol Armlower Ball Joint
Complaints: 5 1 Crash 2 Injuries
Latcheslockslinkages
Complaints: 4
Engine And Engine Coolingexhaust Systememission Controlcatalytic Convertor
Complaints: 3 1 Fire
Equipmentapplianceair Conditioner
Complaints: 3
Exterior Lightingtail Lights
Complaints: 3
Fuel System Gasolinedelivery
Complaints: 3
Service Brakes
Complaints: 3
Tires
Complaints: 3
Electrical System12v24v48v Battery
Complaints: 2
Electronic Stability Control Esc
Complaints: 2
Engine And Engine Coolingexhaust Systememission Control
Complaints: 2
Fuel System Other
Complaints: 2
Power Trainmanual Transmissionfloor Shift Assembly
Complaints: 2
Service Brakes Hydraulic
Complaints: 2
Suspensionfront
Complaints: 2
Visibilitydefrosterdefoggerhvac System
Complaints: 2
Visibilitydefrosterdefoggerhvac Systemwindshieldelectrical Heating Element
Complaints: 2
Wheels
Complaints: 2
Air Bagsfrontal
Complaints: 1 1 Injury
Electrical Systemignition
Complaints: 1
Electrical Systemstarter Assembly
Complaints: 1
Electrical Systemwiringfuses And Circuit Breakers
Complaints: 1
Electrical Systemwiringinteriorunder Dash
Complaints: 1
Electronic Stability Controlautomatic Asc
Complaints: 1
Engine And Engine Coolingcooling Systemfan
Complaints: 1
Fuel System Gasolinefuel Injection System
Complaints: 1
Fuel System Gasolinestoragetank Assembly
Complaints: 1
Power Trainclutch Assemblybell Housing
Complaints: 1
Power Traindriveline
Complaints: 1
Seat Beltsfront
Complaints: 1 1 Crash
Seat Beltsrearother
Complaints: 1
Seats
Complaints: 1
Service Brakes Hydraulicfoundation Componentsdiscrotor
Complaints: 1
Steeringhydraulic Power Assistpower Steering Fluid
Complaints: 1
Structurebodydoor
Complaints: 1
Structureframe And Members
Complaints: 1
Suspensionfrontwheel Bearing
Complaints: 1
Vehicle Speed Controlaccelerator Pedal
Complaints: 1
Vehicle Speed Controlcruise Control
Complaints: 1
Visibilitydefrosterdefoggerhvac Systemheater Core
Complaints: 1
Visibilityrearview Mirrorsdevices
Complaints: 1 1 Crash 1 Injury

Most Recent Complaints

#11675012 | AIR BAGS | | N/A miles
For a year I have responded to every notice for a recall repair (7 total) Mazda has not repaired my vehicle or scheduled its repair. My recall ID is 016742248 and my Campaign Number is 100409. My car has a DO NOT DRIVE status and Mazda tells me I MUST drive the car 2 hours to get it repaired each way. And they refuse to transport y vehicle even thought I have told them in phone conversations about my cars do not drive status. The latest attempt for filing for a repay was 7-21-25 at 9:40am central time.
#11590479 | ENGINE | | 60,000 miles
The contact owns a 2004 Mazda RX-8. The contact stated that while driving at an undisclosed speed, the vehicle inadvertently lost motive power. The contact was able to pull to the shoulder of the roadway, where the vehicle failed to restart. The check engine warning light was illuminated. The vehicle was towed to the dealer, who diagnosed a failure with the engine. The dealer determined that the engine had no compression. The vehicle was repaired, but the failure reoccurred. The manufacturer was notified of the failure but provided no assistance. The failure mileage was 60,000.
#11571290 | STEERING | | N/A miles
The electric power steering randomly pulls hard to one side while driving. There are brief spasms of forceful jerks each jerk is 1-2 seconds the series of jerks lasts 10-20 seconds and usually stops with power steering failure all while driving.
#11514483 | ENGINE | | N/A miles
Engine naturally wears out especially after 200k miles due to friction in the natural design of the Rotary engine, resulting in losing its overall function such as turning off in the middle of a drive due to loss of compression from worn Apex Seals of the Rotary. The rotary engine requires a replacement of the Apex Seals to continue functioning normally to avoid any unpredictable accidents due to engine failure. An event occurred where my RX-8 went into limp mode in the middle of the freeway as i was commuting due a misfire from poor compression, this is more then likely a common event nowadays for RX-8 owners starting at the S1 2004 models with newer models soon to follow the same incident as me. This is completely unsafe especially traveling at 65 MPH
#11498663 | FUEL SYSTEM, GASOLINE | | 86,000 miles
The contact owns a 2004 Mazda RX-8. The contact stated that while the vehicle was parked, he noticed a strong gasoline odor originating from the vehicle. There was no warning light illuminated. The contact stated that the failure persisted. The vehicle was taken to the dealer where it was diagnosed that the fuel pump was fractured and needed to be replaced. The contact stated that the vehicle was previously repaired under NHTSA Campaign Number: 17V354000 (Fuel System, Gasoline); however, the recall repair failed to fix the vehicle. The vehicle was not repaired. The manufacturer was notified of the failure and informed the contact that they would follow up with him. The failure mileage was approximately 86,000.

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Safety Rating for the 2004 MAZDA RX-8

NHTSA has not yet tested the 2004 MAZDA RX-8 in its New Car Assessment Program.

Technical Service Bulletins for the 2004 MAZDA RX-8

Mazda Motor Corp. has issued 35 technical service bulletins (TSBs) for the 2004 MAZDA RX-8. TSBs are notices sent by manufacturers to their dealers describing a known issue and the recommended repair procedure.

SA-008-22a — STRUCTURE

Some vehicles may experience exterior trim heat damage when parked near a glass building or Low-E windows. This may be caused by the sun's reflection.

02-008-18-3467 — WHEELS

Some automotive cleaning products contain strong acid or alkali. When these types of cleaners are used to clean the wheels on Mazda vehicles, the chemicals contents penetrate the clear coating of the wheel surface and damage the paint under the clear coating. The damaged area has the appearance of dark...

MTI_1031 — EQUIPMENT

SOME CUSTOMERS MAY COMPLAIN ABOUT A BLURRY REAR VIEW MONITOR DISPLAY. THIS MAY BE CAUSED BY AN AFTERMARKET ACCESSORY DEVICE.

09-034-14-2956 — EQUIPMENT ADAPTIVE/MOBILITY

IN ACCORDANCE WITH FEDERAL REGULATIONS, FOLLOW THE PROCEDURE LISTED BELOW WHEN REPLACING A SPEEDOMETER.NOTE:•MAZDA VEHICLES ARE MANUFACTURED WITH TAMPER-PROOF SPEEDOMETERS.•WHEN A SPEEDOMETER IS REPLACED, THE NEW SPEEDOMETER WILL READ ZERO (0) MILES.•THIS PROCEDURE IS EXTREMELY IMPORTANT TO ACCURATELY REPRESENT ACTUAL VEHICLE MILEAGE.•PRIOR TO SPEEDOMETER REMOVAL, COMPLETE THE INFORMATION REQUIRED ON...

SR-7714-F — AIR BAGS:FRONTAL

MAZDA: SEE DOCUMENT SEARCH BUTTON FOR OWNER LETTER. AN INCREASED COMBUSTION, DURING AIR BAG DEPLOYMENT, IS DUE TO INFLATOR PROPELLANT MATERIAL, THAT WAS IMPROPERLY PROCESSED AND AIR BAG MODULE CAN RUPTURE AND INJURE OCCUPANT(S). MODEL 2003-2004 MAZDA6, 2004 RX-8. *PE

SB-01-016-10 — ENGINE AND ENGINE COOLING:ENGINE

MAZDA: HESITATION/IDLE VIBRATION DUE TO CRACKED ENGINE MOUNT. ON SOME VEHICLES WITH MANUAL TRANSMISSION MAY EXPERIENCE DECELERATION IN 3RD GEAR WITH ENGINE SPEED LESS THAN 3000 RPM AT APPROX. 30 MPH (50KM/H), THEN QUICKLY DEPRESSING THE ACCELERATOR PEDAL AGAIN, A HESITATION MAY OCCUR; ON AUTOMATIC TRANSMISSION VEHICLES, WHEN AT A...

01-013/08 — POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM)

MAZDA SPECIAL PROGRAM (MSP16) - ENGINE LACK OF POWER -PCM REFLASH. VEHICLES PRODUCED FROM APRIL 10, 2003 THROUGH NOV. 9, 2007. VIN RANGE JM1FE17**40100053 - 80215462. *NJ UPDATED 6/3/08. *NJ

01-015/08 — ENGINE AND ENGINE COOLING:ENGINE

ENGINE CRANKS NO START. *NJ

0101607 — ELECTRICAL SYSTEM:IGNITION

IGNITION COIL INSPECTION. *KB

0101407 — ENGINE AND ENGINE COOLING:ENGINE

MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED - P2004 SET. *KB

Showing 10 of 35 technical service bulletins.

NHTSA Investigations for the 2004 MAZDA RX-8

There are no NHTSA defect investigations on record for this vehicle.

Other Model Years of the MAZDA RX-8

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Other MAZDA Models

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Check any vehicle history by VIN - Free vehicle history report