2004 KIA OPTIMA — Problems, Recalls & Safety Data

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N/A

Safety Rating

306

Owner Complaints

14 Crashes 4 Fires

1

Recall

ACTIVE RECALL

5

Service Bulletins

0

Investigations

Overview of the 2004 KIA OPTIMA

The 2004 KIA OPTIMA has received a total of 306 safety complaints filed with the National Highway Traffic Safety Administration (NHTSA). There has been 1 recall campaign affecting this vehicle, covering issues with SUSPENSION:FRONT. 5 technical service bulletins have been issued by Kia America, Inc. for this model year. The most commonly reported problems involve the Latcheslockslinkages (73 complaints), Electrical System (41 complaints), and Structurebody (28 complaints).

Recalls for the 2004 KIA OPTIMA

NHTSA has recorded 1 recall for the 2004 KIA OPTIMA, potentially affecting up to 36,538 vehicles.

Recall 09V183000 — SUSPENSION:FRONT

| 36,538 vehicles affected

Defect: KIA MOTORS CORPORATION (KMC) IS RECALLING 36,538 MODEL YEAR 2001-2004 OPTIMA VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA. ROAD SALT APPLIED IN THESE STATES DURING THE...

Consequence: CORROSION OF THE FRONT SUBFRAME COULD LEAD TO SEPARATION, POSSIBLY RESULTING IN A VEHICLE CRASH.

Remedy: KMC WILL NOTIFY OWNERS AND DEALERS WILL REPAIR THE VEHICLES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON JUNE 15, 2009. OWNERS MAY CONTACT KIA'S CONSUMER ASSISTANCE CENTER AT 1-800-333-4542.

View full details →

Owner Complaints for the 2004 KIA OPTIMA

306 complaints have been filed with NHTSA for the 2004 KIA OPTIMA. Below is a breakdown by vehicle component.

Latcheslockslinkages
Complaints: 73 1 Injury
Electrical System
Complaints: 41 2 Crashes 3 Fires
Structurebody
Complaints: 28 1 Crash
Air Bags
Complaints: 21 2 Crashes 3 Injuries
Unknown Or Other
Complaints: 12
Suspension
Complaints: 11 2 Injuries
Engine And Engine Cooling
Complaints: 8
Latcheslockslinkagesdoorslatch
Complaints: 8
Structurebodydoor
Complaints: 8
Suspensionfront
Complaints: 7
Seat Belts
Complaints: 6
Structureframe And Members
Complaints: 6
Fuel System Gasoline
Complaints: 5
Steering
Complaints: 5 1 Crash 1 Injury
Vehicle Speed Control
Complaints: 5 1 Crash
Wheels
Complaints: 4 1 Crash
Air Bagsfrontal
Complaints: 3 1 Crash 2 Injuries
Engine
Complaints: 3
Exterior Lighting
Complaints: 3
Fuel System Gasolinedeliveryfuel Pump
Complaints: 3
Power Trainautomatic Transmission
Complaints: 3
Service Brakes Hydraulicfoundation Componentsdiscrotor
Complaints: 3
Electronic Stability Control Esc
Complaints: 2
Equipment Adaptivemobility
Complaints: 2 1 Crash 1 Fire
Equipmentapplianceair Conditioner
Complaints: 2
Exterior Lightingheadlights
Complaints: 2
Power Train
Complaints: 2 1 Crash
Service Brakes
Complaints: 2 1 Crash 1 Injury
Air Bagsfrontalsensorcontrol Module
Complaints: 1
Air Bagssidewindow
Complaints: 1
Electrical System Instrument Clusterpanel
Complaints: 1
Electrical Systemalternatorgeneratorregulator
Complaints: 1
Electrical Systemhorn
Complaints: 1
Electrical Systemwiring
Complaints: 1
Engine And Engine Coolingengine
Complaints: 1
Engine And Engine Coolingenginegasolinebelts And Associated Pulleys
Complaints: 1
Engine And Engine Coolingexhaust Systememission Controlgas Recirculation Valve Egr Valve
Complaints: 1
Equipment
Complaints: 1
Equipmentrecreational Vehicletrailerlpg Systems
Complaints: 1
Equipmentrecreational Vehicletrailerlpg Systemstank Assembly
Complaints: 1
Fuel System Gasolinedelivery
Complaints: 1
Fuelpropulsion System
Complaints: 1 1 Crash
Lane Departure Warning
Complaints: 1
Power Trainclutch Assembly
Complaints: 1
Power Trainclutch Assemblypedalhand Levermotorcycle
Complaints: 1
Power Traindriveline
Complaints: 1
Seatsfront Assemblyhead Restraint
Complaints: 1
Service Brakes Hydraulic
Complaints: 1
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slip
Complaints: 1
Service Brakes Hydraulicfoundation Componentsdisccaliper
Complaints: 1
Steeringrack And Pinion
Complaints: 1
Steeringrack And Pinionrack
Complaints: 1
Suspensionfrontcontrol Armlower Ball Joint
Complaints: 1 1 Crash
Tires
Complaints: 1
Tirestreadbelt
Complaints: 1
Visibilitypower Window Devices And Controls
Complaints: 1

Most Recent Complaints

#11642022 | SUSPENSION | | N/A miles
Had some noise coming from the front of the car, had my mechanic look at it, he said we needed a control arm. When he took off the cover to replace the control arm, he found the sub frame had rotten and was cracking. As I looked online, I saw that KIA had a recall for this issue. When I contacted KIA, their response was "as my car is not under warranty, they are not required to repair the car" The car in question has 70, 558 miles on it. We are the 2nd owner.
#11480899 | STRUCTURE:BODY | | N/A miles
Door lock/unlock mechanism has failed. Unable to unlock and open door from outside or inside. This defect causes the door to stay locked and unable to open. This can trap people inside of the car if they are unable to crawl out a window or exit from another door. There are many reports of this on Kia forums and general Google search. There was no warning that this part was wearing out until it became impossible to open the door.
#11452262 | FUEL SYSTEM, GASOLINE | | 145,000 miles
The contact owns a 2004 Kia Optima. The contact stated that after refueling, the vehicle would not start. The vehicle was not taken to a local dealer. Upon investigation, the contact associated the failure with NHTSA Campaign Number: 04V180000 (Fuel System, Gasoline) however, the VIN was not included. The manufacturer was informed of the failure and confirmed that the vehicle was not included in a recall. The failure mileage was approximately 145,000.
#11405889 | AIR BAGS | | N/A miles
I WAS REPAIRING BRAKELINES, WHILE OBSERVING UNDER CARRIAGE I NOTICED SUSPENSION RUST, FRAME. LOOKED UP RECALLS AND THIS IS ONE. I INCLUDED SCREENSHOT OF PROOG
#11405889 | LANE DEPARTURE: WARNING | | N/A miles
I WAS REPAIRING BRAKELINES, WHILE OBSERVING UNDER CARRIAGE I NOTICED SUSPENSION RUST, FRAME. LOOKED UP RECALLS AND THIS IS ONE. I INCLUDED SCREENSHOT OF PROOG

View all Latcheslockslinkages complaints →

Safety Rating for the 2004 KIA OPTIMA

NHTSA has not yet tested the 2004 KIA OPTIMA in its New Car Assessment Program.

Technical Service Bulletins for the 2004 KIA OPTIMA

Kia America, Inc. has issued 5 technical service bulletins (TSBs) for the 2004 KIA OPTIMA. TSBs are notices sent by manufacturers to their dealers describing a known issue and the recommended repair procedure.

TSB-026 — STRUCTURE:FRAME AND MEMBERS:UNDERBODY SHIELDS

KIA: DURING A SERVICE PROCEDURE THAT REQUIRES THE SUBFRAME TO BE REMOVED FROM A 2001-2005 OPTIMA (MS) (V-6 OR I-4), AN IMPROVED SERVICE PROCEDURE HAS BEEN DEVELOPED TO ENHANCE SERVICE EFFICIENCY. *PE

TSB-026 — STRUCTURE:FRAME AND MEMBERS

KIA: DURING A SERVICE PROCEDURE THAT REQUIRES THE SUBFRAME TO BE REMOVED FROM A 2001-2005 OPTIMA (MS) (V-6 OR I-4), AN IMPROVED SERVICE PROCEDURE HAS BEEN DEVELOPED TO ENHANCE SERVICE EFFICIENCY. *PE

KT-2008082201 — EXTERIOR LIGHTING:TAIL LIGHTS

KIA: ALL MODELS. ARTICLE PROVIDES INFORMATION RELATING TO THE IMPROVED DURABILITY OF BULB LIFE FOR REAR COMBINATION BULB; REAR STOP LAMP/TAIL LAMP BULB UTILIZED ON MULTIPLE KIA MODELS. *PE

023 — ENGINE AND ENGINE COOLING

HESITATION FOR A SHORT PERIOD OF TIME AFTER AN INITIAL COLD START. ECM REPROGRAMMING/UPGRADE. *TT

006 — FUEL SYSTEM, OTHER

ENHANCED DIAGNOSIS AND REPAIR FOR P0446/P2422. *TT

NHTSA Investigations for the 2004 KIA OPTIMA

There are no NHTSA defect investigations on record for this vehicle.

Other Model Years of the KIA OPTIMA

View all KIA OPTIMA model years →

Other KIA Models

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