2002 KIA OPTIMA — Problems, Recalls & Safety Data

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N/A

Safety Rating

168

Owner Complaints

28 Crashes 5 Fires

3

Recalls

ACTIVE RECALL

2

Service Bulletins

0

Investigations

Overview of the 2002 KIA OPTIMA

The 2002 KIA OPTIMA has received a total of 168 safety complaints filed with the National Highway Traffic Safety Administration (NHTSA). There have been 3 recall campaigns affecting this vehicle, covering issues with SUSPENSION:FRONT, FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY, ELECTRICAL SYSTEM:STARTER ASSEMBLY. 2 technical service bulletins have been issued by Kia America, Inc. for this model year. The most commonly reported problems involve the Suspension (18 complaints), Air Bags (13 complaints), and Structureframe And Members (13 complaints).

Recalls for the 2002 KIA OPTIMA

NHTSA has recorded 3 recalls for the 2002 KIA OPTIMA, potentially affecting up to 73,842 vehicles.

Recall 09V183000 — SUSPENSION:FRONT

| 36,538 vehicles affected

Defect: KIA MOTORS CORPORATION (KMC) IS RECALLING 36,538 MODEL YEAR 2001-2004 OPTIMA VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA. ROAD SALT APPLIED IN THESE STATES DURING THE...

Consequence: CORROSION OF THE FRONT SUBFRAME COULD LEAD TO SEPARATION, POSSIBLY RESULTING IN A VEHICLE CRASH.

Remedy: KMC WILL NOTIFY OWNERS AND DEALERS WILL REPAIR THE VEHICLES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON JUNE 15, 2009. OWNERS MAY CONTACT KIA'S CONSUMER ASSISTANCE CENTER AT 1-800-333-4542.

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Recall 04V180000 — FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY

| 25,803 vehicles affected

Defect: SOME PASSENGER VEHICLES MAY CONTAIN A FUEL TANK ASSEMBLY VALVE THAT MAY NOT CLOSE PROPERLY. IF A VEHICLE WITH A FUEL TANK ASSEMBLY VALVE THAT IS NOT PROPERLY CLOSED WERE TO ROLL OVER, FUEL SPILLAGE MAY OCCUR.

Consequence: FUEL SPILLAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.

Remedy: DEALERS WILL INSTALL AN ADDITIONAL FUEL TANK ASSEMBLY VALVE. OWNER NOTIFICATION BEGAN JUNE 25, 2004. OWNERS SHOULD CONTACT KIA AT 1-800-333-4542.

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Recall 03V067000 — ELECTRICAL SYSTEM:STARTER ASSEMBLY

| 11,501 vehicles affected

Defect: ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH 2.5 AND 2.7 LITER V6 ENGINES, THE CRANKSHAFT POSITION SENSOR (CKP) CASES DID NOT MEET DIMENSIONAL SPECIFICATIONS.

Consequence: INTERNAL GAPS WITHIN THE CASES ALLOWED EPOXY TO CONTACT THE PRINTED CIRCUIT BOARD, WHICH RESULTED IN CRACKING OF THE CIRCUIT BOARD CAPACITOR. A DAMAGED CKP CAPACITOR COULD RESULT IN ENGINE STALLING.

Remedy: DEALERS WILL REPLACE THE CKP. OWNER NOTIFICATION BEGAN MARCH 28, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT KIA...

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Owner Complaints for the 2002 KIA OPTIMA

168 complaints have been filed with NHTSA for the 2002 KIA OPTIMA. Below is a breakdown by vehicle component.

Suspension
Complaints: 18
Air Bags
Complaints: 13 8 Crashes 5 Injuries
Structureframe And Members
Complaints: 13
Structurebody
Complaints: 10 1 Crash 1 Fire
Electrical System
Complaints: 9 1 Crash 1 Injury
Latcheslockslinkages
Complaints: 9
Steering
Complaints: 6 1 Crash
Structureframe And Membersunderbody Shields
Complaints: 6
Wheels
Complaints: 5 1 Crash
Engine
Complaints: 4 1 Fire
Structure
Complaints: 4
Air Bagsfrontal
Complaints: 3 3 Crashes 2 Injuries
Engine And Engine Cooling
Complaints: 3
Fuel System Gasoline
Complaints: 3
Latcheslockslinkagesdoorslatch
Complaints: 3
Power Trainautomatic Transmission
Complaints: 3
Service Brakes Hydraulicfoundation Componentsdiscrotor
Complaints: 3
Suspensionfront
Complaints: 3
Air Bagsfrontalsensorcontrol Module
Complaints: 2 1 Crash
Air Bagssidewindow
Complaints: 2 2 Injuries
Electrical Systemstarter Assembly
Complaints: 2
Electrical Systemwiring
Complaints: 2 1 Crash
Engine And Engine Coolingengine
Complaints: 2
Engine And Engine Coolingenginegasolinebelts And Associated Pulleys
Complaints: 2
Fuelpropulsion System
Complaints: 2
Parking Brake
Complaints: 2
Service Brakes Hydraulic
Complaints: 2 1 Crash 1 Injury
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slip
Complaints: 2 2 Crashes 1 Fire 2 Injuries
Vehicle Speed Control
Complaints: 2
Visibilitypower Window Devices And Controls
Complaints: 2
Back Over Preventionwarningsexternalpedestrian Alert
Complaints: 1
Electrical System12v24v48v Battery
Complaints: 1 1 Crash
Electrical Systemwiringfront Underhood
Complaints: 1 1 Fire
Electrical Systemwiringfuses And Circuit Breakers
Complaints: 1
Electrical Systemwiringinteriorunder Dash
Complaints: 1 1 Crash
Equipment
Complaints: 1
Equipmentapplianceair Conditioner
Complaints: 1
Equipmentelectricalradiotape Deckcd Etc
Complaints: 1 1 Crash
Exterior Lighting
Complaints: 1
Exterior Lightingheadlightsswitch
Complaints: 1 1 Crash
Fuel System Gasolinefuel Injection System
Complaints: 1
Power Train
Complaints: 1
Power Traindriveline
Complaints: 1
Power Trainmanual Transmission
Complaints: 1
Seat Belts
Complaints: 1 1 Fire
Seat Beltsfrontretractor
Complaints: 1 1 Crash 1 Injury
Seatsfront Assemblyrecliner
Complaints: 1 1 Crash 1 Injury
Service Brakes
Complaints: 1
Service Brakes Hydraulicfoundation Componentsdisc
Complaints: 1 1 Crash 1 Injury
Service Brakes Hydraulicfoundation Componentsdiscpads
Complaints: 1
Service Brakes Hydraulicfoundation Componentshoses Linespiping And Fittings
Complaints: 1
Steeringelectric Power Assist System
Complaints: 1 1 Crash 1 Injury
Steeringlinkagestie Rod Assembly
Complaints: 1
Suspensionfrontcontrol Armlower Ball Joint
Complaints: 1
Tirestreadbelt
Complaints: 1
Unknown Or Other
Complaints: 1

Most Recent Complaints

#11699168 | ELECTRICAL SYSTEM | | N/A miles
locked the car as most people do, then went to unlock the car heard it unlock but the door would not open. I could hear the door sound like it was locking/unlocking like it was stuck. I tried to climb through the passenger side to open the door from the inside and it will not open. The door appears to be "unlocked" but it is not and will not open creating a hazard if in an accident there is no way to get to safety. In researching online this is a common problem and there is a part in the lock mechanism that gets stuck so the door does not unlock and cannot open. It appears it has been reported several times on the year of my car and other years but nothing has been done. There is no warning that this will happen, you just lock the doors and then it doesn't unlock.
#11699168 | STRUCTURE:BODY | | N/A miles
locked the car as most people do, then went to unlock the car heard it unlock but the door would not open. I could hear the door sound like it was locking/unlocking like it was stuck. I tried to climb through the passenger side to open the door from the inside and it will not open. The door appears to be "unlocked" but it is not and will not open creating a hazard if in an accident there is no way to get to safety. In researching online this is a common problem and there is a part in the lock mechanism that gets stuck so the door does not unlock and cannot open. It appears it has been reported several times on the year of my car and other years but nothing has been done. There is no warning that this will happen, you just lock the doors and then it doesn't unlock.
#11493468 | STRUCTURE:FRAME AND MEMBERS | | 111,000 miles
The contact owns a 2002 Kia Optima. The contact stated that after he replaced all four tires, the vehicle was taken to an independent mechanic for an alignment; however, the mechanic was unable to perform an alignment due to the subframe corrosion. The vehicle was not repaired. The manufacturer was not made aware of the failure. The contact related the failure to NHTSA Campaign Number: 09V183000 (Suspension) however, the VIN was not included in the recall. The failure mileage was approximately 111,000.
#11493468 | SUSPENSION | | 111,000 miles
The contact owns a 2002 Kia Optima. The contact stated that after he replaced all four tires, the vehicle was taken to an independent mechanic for an alignment; however, the mechanic was unable to perform an alignment due to the subframe corrosion. The vehicle was not repaired. The manufacturer was not made aware of the failure. The contact related the failure to NHTSA Campaign Number: 09V183000 (Suspension) however, the VIN was not included in the recall. The failure mileage was approximately 111,000.
#11390502 | STRUCTURE:FRAME AND MEMBERS:UNDERBODY SHIELDS | | 160,000 miles
TL* THE CONTACT OWNS A 2002 KIA OPTIMA. THE CONTACT STATED THAT THERE WERE HOLES FROM CORROSION DUE TO SUB-FRAME RUST. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE IT WAS DIAGNOSED WITH NEEDING THE SUB-FRAME TO BE REPLACED. THE VEHICLE HAD NOT BEEN REPAIRED AS OF YET. UPON INVESTIGATION, THE CONTACT ASSOCIATED THE FAILURE WITH NHTSA CAMPAIGN NUMBER: 09V183000 (SUSPENSION) HOWEVER, THE VIN WAS NOT INCLUDED. THE MANUFACTURER WAS NOT INFORMED OF THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 160,000.

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Safety Rating for the 2002 KIA OPTIMA

NHTSA has not yet tested the 2002 KIA OPTIMA in its New Car Assessment Program.

Technical Service Bulletins for the 2002 KIA OPTIMA

Kia America, Inc. has issued 2 technical service bulletins (TSBs) for the 2002 KIA OPTIMA. TSBs are notices sent by manufacturers to their dealers describing a known issue and the recommended repair procedure.

037 — ENGINE AND ENGINE COOLING:ENGINE

A SERVICE CAMPAIGN FOR POSSIBLE O2 SENSOR MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATION. KIA WILL REPROGRAM THE ENGINE CONTROL MODULE (ECM) AND REPLACE THE OXYGEN SENSORS AS NEEDED. *TT

012 — ENGINE AND ENGINE COOLING:ENGINE

OPTIMA CHARGING SYSTEM - V6 ENGINE. *TT

NHTSA Investigations for the 2002 KIA OPTIMA

There are no NHTSA defect investigations on record for this vehicle.

Other Model Years of the KIA OPTIMA

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Other KIA Models

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