2002 FORD F-450 SD — Problems, Recalls & Safety Data

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N/A

Safety Rating

15

Owner Complaints

6

Recalls

ACTIVE RECALL

6

Service Bulletins

0

Investigations

Overview of the 2002 FORD F-450 SD

The 2002 FORD F-450 SD has received a total of 15 safety complaints filed with the National Highway Traffic Safety Administration (NHTSA). There have been 7 recall campaigns affecting this vehicle, covering issues with EXTERIOR LIGHTING:BRAKE LIGHTS, EXTERIOR LIGHTING:TAIL LIGHTS, VEHICLE SPEED CONTROL. 6 technical service bulletins have been issued by Ford Motor Company for this model year. The most commonly reported problems involve the Fuel System Dieselstoragetank Assembly (2 complaints), Fuel System Gasoline (2 complaints), and Electrical System (1 complaint).

Recalls for the 2002 FORD F-450 SD

NHTSA has recorded 7 recalls for the 2002 FORD F-450 SD, potentially affecting up to 7,059,605 vehicles.

Recall 11V352000 — EXTERIOR LIGHTING:BRAKE LIGHTS

| 26,715 vehicles affected

Defect: FORD IS RECALLING CERTAIN MODEL YEAR 2011 RANGER TRUCKS BUILT FROM JANUARY 25, 2011, THROUGH APRIL 25, 2011 AT THE TWIN CITIES ASSEMBLY PLANT, AND SERVICE PARTS DISTRIBUTED TO DEALERS FOR CERTAIN 2004 THROUGH 2011 MODEL YEAR RANGER TRUCKS, 2002 THROUGH 2005 MODEL YEAR EXCURSION VEHICLES, AND 2002 THROUGH 2007 MODEL YEAR F-250, F-350, F-450, AND F-550 TRUCKS FOR FAILING...

Consequence: NON-FUNCTIONING LIGHTS COULD INCREASE THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE SWITCHES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 15, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.

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Recall 11V352000 — EXTERIOR LIGHTING:TAIL LIGHTS

| 26,715 vehicles affected

Defect: FORD IS RECALLING CERTAIN MODEL YEAR 2011 RANGER TRUCKS BUILT FROM JANUARY 25, 2011, THROUGH APRIL 25, 2011 AT THE TWIN CITIES ASSEMBLY PLANT, AND SERVICE PARTS DISTRIBUTED TO DEALERS FOR CERTAIN 2004 THROUGH 2011 MODEL YEAR RANGER TRUCKS, 2002 THROUGH 2005 MODEL YEAR EXCURSION VEHICLES, AND 2002 THROUGH 2007 MODEL YEAR F-250, F-350, F-450, AND F-550 TRUCKS FOR FAILING...

Consequence: NON-FUNCTIONING LIGHTS COULD INCREASE THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE SWITCHES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 15, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.

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Recall 09V399000 — VEHICLE SPEED CONTROL

| 4,500,000 vehicles affected

Defect: FORD IS RECALLING MODEL YEARS 1995-2003 WINDSTAR, 2000-2003 EXCURSION DIESEL, 1993-1997 AND 1999-2003 F-250 SD THROUGH F-550 SD DIESEL, 1992-2003 E-150 THROUGH E-550, 1995-2002 EXPLORER, 1997 AND 2002 MERCURY MOUNTAINEER, 1995-1997 AND 2001-2003 RANGER, AND 1994 F53 VEHICLES EQUIPPED WITH THE TEXAS INSTRUMENTS SPEED CONTROL DEACTIVATION SWITCH (SCDS). THE SCDS MAY LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.

Consequence: A VEHICLE FIRE COULD OCCUR WITH OR WITHOUT THE ENGINE RUNNING.

Remedy: FORD WILL NOTIFY OWNERS THAT DEALERS WILL INSTALL A FUSED WIRING HARNESS IN LINE WITH THE SCDS. ON 1999-2003 WINDSTAR VEHICLES WITH A LEAKING SCDS, DEALERS WILL ALSO INSPECT THE ABS CONTROL MODULE CONNECTOR AND REPAIR AS NECESSARY. REPAIRS WILL...

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Recall 07E106000 — WHEELS:HUB

| 130,000 vehicles affected

Defect: CERTAIN FEDERAL-MOGUL REPLACEMENT WHEEL HUB ASSEMBLIES WITH THE BRAND NAMES: NATIONAL, CARQUEST P/NOS. 515020, 515021, 515025, 515053, 515054, 515059, AND 515060, SHIPPED BETWEEN JANUARY 23, 2006, AND DECEMBER 20, 2007, SOLD FOR LIGHT DUTY AND MEDIUM DUTY TRUCKS. THE INBOARD RETENTION NUT USED TO MAINTAIN HUB BEARING ASSEMBLY CAN LOOSEN RESULTING IN AN ABS LIGHT INDICATION, NOISE, AND/OR WHEEL SEPARATION.

Consequence: WHEEL SEPARATION CAN RESULT IN A VEHICLE CRASH.

Remedy: FEDERAL-MOGUL WILL NOTIFY CUSTOMERS AND WILL REPLACE THE HUB ASSEMBLY FREE OF CHARGE. THE RECALL BEGAN ON FEBRUARY 7, 2008. OWNERS CAN CONTACT FEDERAL-MOGUL TOLL-FREE AT 877-489-6659.

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Recall 07V553000 — ENGINE AND ENGINE COOLING:ENGINE:DIESEL

| 1,176,000 vehicles affected

Defect: ON CERTAIN HEAVY DUTY TRUCKS EQUIPPED WITH 7.3L DIESEL ENGINES, THE CAMSHAFT POSITION SENSOR LOCATED ON THE ENGINE OF THE VEHICLE MAY FUNCTION INTERMITTENTLY, POSSIBLY RESULTING IN AN ENGINE STALL.

Consequence: IN THE EVENT OF AN ENGINE STALL, A CRASH COULD RESULT WITHOUT WARNING.

Remedy: DEALERS WILL INSPECT THE SENSOR AND REPLACE IT WITH AN IMPROVED CAMSHAFT POSITION SENSOR FREE OF CHARGE. THE RECALL BEGAN ON DECEMBER 29, 2007. OWNERS MAY CONTACT FORD AT 1-866-436-7332.

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Recall 07E066000 — EQUIPMENT:ELECTRICAL

| 175 vehicles affected

Defect: CERTAIN CEQUENT 90 DEGREE 7-WAY RIGHT ANGLE ADAPTORS SOLD BY DISTRIBUTORS IN TOW PACKAGES FOR AFTERMARKET SALES TO TOW 5TH WHEEL RV TRAVEL TRAILERS. DUE TO INCORRECT WIRING OF THE HARNESS, THE TRAILER LIGHTS MAY NOT OPERATE PROPERLY.

Consequence: IF THE TRAILER LIGHTS ARE NOT WORKING PROPERLY, A VEHICLE CRASH CAN OCCUR.

Remedy: ALL OF THE DEFECTIVE TOW PACKAGES ARE STILL AT THE DISTRIBUTOR LEVEL AND HAVE NOT BEEN SOLD TO ANY CONSUMERS.

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Recall 06V286000 — VEHICLE SPEED CONTROL

| 1,200,000 vehicles affected

Defect: ON CERTAIN TRUCKS EQUIPPED WITH SPEED CONTROL, GASOLINE OR NATURAL GAS ENGINES, THE SPEED CONTROL DEACTIVATION SWITCH MAY OVERHEAT.

Consequence: OVERHEATING COULD RESULT IN SMOKE OR BURN AND AN UNDERHOOD FIRE.

Remedy: DEALERS WILL INSTALL A FUSED WIRING HARNESS INTO THE SPEED CONTROL SYSTEM FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 7, 2006. OWNERS MAY CONTACT FORD AT 1-866-436-7332. (NOTE: ALSO SEE RECALLS 05V017 AND 05V388)

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Owner Complaints for the 2002 FORD F-450 SD

15 complaints have been filed with NHTSA for the 2002 FORD F-450 SD. Below is a breakdown by vehicle component.

Most Recent Complaints

#11065259 | ELECTRICAL SYSTEM | | 45,000 miles
TL* THE CONTACT OWNS A 2002 FORD F-450 SD. THE CONTACT STATED THAT THE DRIVER AND PASSENGER SIDE POWER WINDOWS FAILED TO GO UP AND DOWN. ALSO, THE DOME LIGHTING FAILED TO TURN ON AND THERE WAS AN ABNORMAL CLICKING NOISE. THE CONTACT CALLED A LOCAL DEALER (HARRISONBURG FORD, 3155 S MAIN ST, HARRISONBURG, VA 22801) AND WAS INFORMED THAT THERE WERE NO RECALLS ON THE VEHICLE. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED AND REFERRED THE CONTACT TO NHTSA. THE FAILURE MILEAGE WAS 45,000.
#11065259 | VISIBILITY/WIPER | | 45,000 miles
TL* THE CONTACT OWNS A 2002 FORD F-450 SD. THE CONTACT STATED THAT THE DRIVER AND PASSENGER SIDE POWER WINDOWS FAILED TO GO UP AND DOWN. ALSO, THE DOME LIGHTING FAILED TO TURN ON AND THERE WAS AN ABNORMAL CLICKING NOISE. THE CONTACT CALLED A LOCAL DEALER (HARRISONBURG FORD, 3155 S MAIN ST, HARRISONBURG, VA 22801) AND WAS INFORMED THAT THERE WERE NO RECALLS ON THE VEHICLE. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED AND REFERRED THE CONTACT TO NHTSA. THE FAILURE MILEAGE WAS 45,000.
#10450604 | FUEL SYSTEM, GASOLINE | | 90,000 miles
TL* THE CONTACT OWNS A 2002 FORD F-450 SD. THE CONTACT STATED THAT THE FUEL TANK LINER ERODED AND CAUSED THE VEHICLE TO STALL. THE FAILURE WAS RECURRING. THE CONTACT WAS NOT GIVEN A REASON FOR THE FAILURE, BUT THE CONTACT STATED THAT HE BELIEVED THAT STEEL WAS BEING USED TO MANUFACTURER THE FUEL TANK AND WAS CAUSING THE FUEL TANK TO RUST AND ERODE PREMATURELY. THE VEHICLE WAS NOT RECENTLY REPAIRED. THE VIN WAS NOT AVAILABLE. THE FAILURE MILEAGE WAS 90,000 AND THE CURRENT MILEAGE WS 103,000.
#10383548 | FUEL SYSTEM, GASOLINE | | 111,000 miles
I'M CURRENTLY IN KENYA VOLUNTEERING AND DON'T HAVE MY OLD BILL OF SALE WITH ME BUT WILL HAPPILY PROVIDE IT UPON MY RETURN TO THE STATES. I COULD GIVE AN OFFICIAL PERSONAL INFORMATION THAT THEY COULD THEN USE TO LOOK UP THE VIN IF THEY WISHED. I WAS DRIVING DOWN THE ROAD WHEN MY TRUCK STARTED RUNNING ROUGH AND LOST ALL POWER WHILE TOWING A HEAVY 24' TRAILER. THE TRUCK WAS ABLE TO BE DRIVEN TO A MECHANIC WHERE HE TOLD ME THAT THE TANK HAD DELAMINATED AND CLOGGED THE FUEL PUMP. LUCKILY I WAS ABLE TO GET THE TRUCK PULLED OVER AND OFF THE ROAD AND HAVE SINCE SOLD THE VEHICLE. I HAVE READ ONLINE OF COUNTLESS OTHER INDIVIDUALS WITH THE TANK DELAMINATION PROBLEM AND NEITHER FORD MO. CO. OR NHTSA HAS DONE ANYTHING ABOUT THIS ISSUE... IF YOU WERE TO CALL ROB BARBER- HEAD OF PURCHASING FOR THE BRICKMAN GROUP, I WOULD BET THAT HIS COMPANY HAS HAD 100 TRUCKS AFFECTED BY THIS ISSUE THAT FORD REFUSES TO MAKE THE RECALL ON AND THUS NOT WARRANT. IT'S A SAFETY ISSUE BECAUSE THE DEFECT COULD LEAVE YOU POWERLESS WHEREVER YOU MAY BE (RAILROAD TRACKS OR GOING OVER THE BEN FRANKLIN BRIDGE). I FIGURED SOMETHING WOULD BE DONE AND DIDN'T REPORT IT AT THE TIME BECAUSE I SAW LAWYERS WERE BEGINNING TO GET INVOLVED BUT HERE WE STILL HAVE NO CONCRETE SOLUTION OTHER THAN THE AMERICAN PEOPLE WHO BUY AMERICAN PAYING THOUSANDS TO FIX A COMPANY OF WHOM THEY BAILED OUT LESS THAN TWO YEARS AGO.
#10314145 | FUEL SYSTEM, DIESEL:STORAGE:TANK ASSEMBLY | | N/A miles
TL*THE CONTACT OWNS A 2002 FORD F450. THE CONTACT STATED THAT THE MATERIAL IN THE FUEL TANK HAS DETACHED FROM THE INNER STRUCTURE OF THE TANK. THE MATERIAL WAS IN THE FUEL INJECTOR AND CAUSED THE VEHICLE TO STALL AND SHUTS OFF INTERMITTENTLY WHILE DRIVING 65 MPH. THE CONTACT HAS TAKEN THE VEHICLE TO THE DEALER TO REPLACE THE FUEL TANK, FUEL PUMP, FUEL SENDER, FUEL FILTERS, AND THE FUEL INJECTORS. THE REPAIRS HAVE REMEDIED THE FAILURE. THE CONTACT STATED THAT THE VEHICLE COULD HAVE CAUSED A CRASH TO OCCUR WHEN IT STALLED. THE FAILURE MILEAGE WAS UNKNOWN.

View all Fuel System Dieselstoragetank Assembly complaints →

Safety Rating for the 2002 FORD F-450 SD

NHTSA has not yet tested the 2002 FORD F-450 SD in its New Car Assessment Program.

Technical Service Bulletins for the 2002 FORD F-450 SD

Ford Motor Company has issued 6 technical service bulletins (TSBs) for the 2002 FORD F-450 SD. TSBs are notices sent by manufacturers to their dealers describing a known issue and the recommended repair procedure.

17603 — AIR BAGS:FRONTAL:SENSOR/CONTROL MODULE-INACTIVE

AIR BAG LIGHT ON WITH DIAGNOSTIC TROUBLE CODE (DTC) B1871 OR B1935 FOLLOWING ECS/RCM REPLACEMENT. *TT

16078 — SUSPENSION:FRONT:SPRINGS:TORSION BAR

SOME VEHICLES MAY EXHIBIT A NOISE AT THE FRONT SUSPENSION WHILE DRIVING OVER BUMPS OR AN ENGINE OIL LEAK THROUGH THE ENGINE OIL PAN. *TT

15825 — EXTERIOR LIGHTING:HEADLIGHTS

SOME VEHICLES MAY EXHIBIT ONE OR BOTH HEADLAMPS CRACKED AT THE FRONT SIDE OF THE HEADLAMP LENS AREA. *TT

15827 — FUEL SYSTEM, OTHER

SOME VEHICLES EQUIPPED WITH LPG ENGINE MAY EXHIBIT THE TWO FUEL GAUGES DISPLAYING DIFFERENT FUEL LEVELS. *TT

15849 — STRUCTURE:BODY:DOOR

SOME VEHICLES BUILT FROM 12/01/2001 TO 02/08/2002 MAY EXHIBIT A BROKEN DOOR HANDLE RIVET. *TT

15574 — UNKNOWN OR OTHER

SOME VEHICLES MAY EXHIBIT A DIFFICULTY IN PROGRAMMING THE KEY FOB(S). *TT

NHTSA Investigations for the 2002 FORD F-450 SD

There are no NHTSA defect investigations on record for this vehicle.

Other Model Years of the FORD F-450 SD

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Other FORD Models

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