2004 FORD F-450 SD — Problems, Recalls & Safety Data
N/A
Safety Rating
43
Owner Complaints
3
Recalls
16
Service Bulletins
0
Investigations
Overview of the 2004 FORD F-450 SD
The 2004 FORD F-450 SD has received a total of 43 safety complaints filed with the National Highway Traffic Safety Administration (NHTSA). There have been 4 recall campaigns affecting this vehicle, covering issues with EXTERIOR LIGHTING:BRAKE LIGHTS, EXTERIOR LIGHTING:TAIL LIGHTS, EQUIPMENT:ELECTRICAL. 16 technical service bulletins have been issued by Ford Motor Company for this model year. The most commonly reported problems involve the Fuel System Diesel (12 complaints), Engine And Engine Coolingenginediesel (4 complaints), and Fuel System Otherfuel Injection System (3 complaints).
Recalls for the 2004 FORD F-450 SD
NHTSA has recorded 4 recalls for the 2004 FORD F-450 SD, potentially affecting up to 233,709 vehicles.
Recall 11V352000 — EXTERIOR LIGHTING:BRAKE LIGHTS
| 26,715 vehicles affected
Defect: FORD IS RECALLING CERTAIN MODEL YEAR 2011 RANGER TRUCKS BUILT FROM JANUARY 25, 2011, THROUGH APRIL 25, 2011 AT THE TWIN CITIES ASSEMBLY PLANT, AND SERVICE PARTS DISTRIBUTED TO DEALERS FOR CERTAIN 2004 THROUGH 2011 MODEL YEAR RANGER TRUCKS, 2002 THROUGH 2005 MODEL YEAR EXCURSION VEHICLES, AND 2002 THROUGH 2007 MODEL YEAR F-250, F-350, F-450, AND F-550 TRUCKS FOR FAILING...
Consequence: NON-FUNCTIONING LIGHTS COULD INCREASE THE RISK OF A CRASH.
Remedy: DEALERS WILL REPLACE THE SWITCHES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 15, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.
View full details →Recall 11V352000 — EXTERIOR LIGHTING:TAIL LIGHTS
| 26,715 vehicles affected
Defect: FORD IS RECALLING CERTAIN MODEL YEAR 2011 RANGER TRUCKS BUILT FROM JANUARY 25, 2011, THROUGH APRIL 25, 2011 AT THE TWIN CITIES ASSEMBLY PLANT, AND SERVICE PARTS DISTRIBUTED TO DEALERS FOR CERTAIN 2004 THROUGH 2011 MODEL YEAR RANGER TRUCKS, 2002 THROUGH 2005 MODEL YEAR EXCURSION VEHICLES, AND 2002 THROUGH 2007 MODEL YEAR F-250, F-350, F-450, AND F-550 TRUCKS FOR FAILING...
Consequence: NON-FUNCTIONING LIGHTS COULD INCREASE THE RISK OF A CRASH.
Remedy: DEALERS WILL REPLACE THE SWITCHES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 15, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.
View full details →Recall 07E066000 — EQUIPMENT:ELECTRICAL
| 175 vehicles affected
Defect: CERTAIN CEQUENT 90 DEGREE 7-WAY RIGHT ANGLE ADAPTORS SOLD BY DISTRIBUTORS IN TOW PACKAGES FOR AFTERMARKET SALES TO TOW 5TH WHEEL RV TRAVEL TRAILERS. DUE TO INCORRECT WIRING OF THE HARNESS, THE TRAILER LIGHTS MAY NOT OPERATE PROPERLY.
Consequence: IF THE TRAILER LIGHTS ARE NOT WORKING PROPERLY, A VEHICLE CRASH CAN OCCUR.
Remedy: ALL OF THE DEFECTIVE TOW PACKAGES ARE STILL AT THE DISTRIBUTOR LEVEL AND HAVE NOT BEEN SOLD TO ANY CONSUMERS.
View full details →Recall 05V270000 — ELECTRICAL SYSTEM:WIRING
| 180,104 vehicles affected
Defect: CERTAIN PICKUP TRUCKS, SPORT UTILITY VEHICLES AND VANS EQUIPPED WITH 6.0L DIESEL ENGINES MAY EXPERIENCE STALLING WITHOUT WARNING WHILE DRIVING AND MAY OR MAY NOT RESTART.
Consequence: SHOULD THE ENGINE STALL, A VEHICLE CRASH COULD OCCUR.
Remedy: DEALERS WILL UPGRADE THE FUEL INJECTION CONTROL MODULE (FICM) WIRE HARNESS OR REPLACED, AND/OR HAVE A NEW INJECTION CONTROL PRESSURE (ICP)) SENSOR CONNECTOR INSTALLED FREE OF CHARGE. THE RECALL BEGAN ON JULY 22, 2005. OWNERS MAY CONTACT FORD AT 1-800-392-3673.
View full details →Owner Complaints for the 2004 FORD F-450 SD
43 complaints have been filed with NHTSA for the 2004 FORD F-450 SD. Below is a breakdown by vehicle component.
| Component | Complaints | Crashes | Fires | Injuries | Deaths |
|---|---|---|---|---|---|
| Fuel System Diesel | 12 | 0 | 0 | 0 | 0 |
| Engine And Engine Coolingenginediesel | 4 | 0 | 0 | 0 | 0 |
| Fuel System Otherfuel Injection System | 3 | 0 | 0 | 0 | 0 |
| Electrical System | 2 | 0 | 0 | 0 | 0 |
| Engine And Engine Cooling | 2 | 0 | 0 | 0 | 0 |
| Fuel System Dieselstoragetank Assembly | 2 | 0 | 0 | 0 | 0 |
| Fuel System Gasoline | 2 | 0 | 0 | 0 | 0 |
| Power Train | 2 | 0 | 0 | 0 | 0 |
| Electrical Systemwiringfront Underhood | 1 | 0 | 1 | 0 | 0 |
| Engine | 1 | 0 | 0 | 0 | 0 |
| Engine And Engine Coolingengineother Fuel Typesturbosupercharger | 1 | 0 | 0 | 0 | 0 |
| Equipmentrecreational Vehicletrailerlpg Systems | 1 | 0 | 0 | 0 | 0 |
| Equipmentrecreational Vehicletrailerlpg Systemstank Assembly | 1 | 0 | 0 | 0 | 0 |
| Fuelpropulsion System | 1 | 0 | 0 | 0 | 0 |
| Power Traindrivelinedifferential Unit | 1 | 0 | 0 | 0 | 0 |
| Service Brakes Hydraulic | 1 | 0 | 0 | 0 | 0 |
| Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slip | 1 | 1 | 0 | 0 | 0 |
| Steering | 1 | 0 | 0 | 0 | 0 |
| Structure | 1 | 0 | 0 | 0 | 0 |
| Tirestreadbelt | 1 | 0 | 0 | 0 | 0 |
| Vehicle Speed Controlaccelerator Pedal | 1 | 0 | 0 | 0 | 0 |
| Wheelsrim | 1 | 0 | 0 | 0 | 0 |
Most Recent Complaints
TL* THE CONTACT OWNS A 2004 FORD F-450 SD. THE CONTACT STATED THAT THE VEHICLE SUDDENLY STALLED. THE VEHICLE WAS TAKEN TO THE DEALER WHERE IT WAS FOUND THAT THE FUEL TANK LINING HAD FAILED. THE VEHICLE WAS BEING REPAIRED. THE MANUFACTURER WAS CONTACTED AND INFORMED THE CONTACT THAT THE VEHICLE WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER 05V270000 (ELECTRICAL SYSTEM). THE FAILURE MILEAGE WAS APPROXIMATELY 71,000.
TL* THE CONTACT OWNS A 2004 FORD F-450 SD. THE CONTACT STATED THAT THE VEHICLE SUDDENLY STALLED. THE VEHICLE WAS TAKEN TO THE DEALER WHERE IT WAS FOUND THAT THE FUEL TANK LINING HAD FAILED. THE VEHICLE WAS BEING REPAIRED. THE MANUFACTURER WAS CONTACTED AND INFORMED THE CONTACT THAT THE VEHICLE WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER 05V270000 (ELECTRICAL SYSTEM). THE FAILURE MILEAGE WAS APPROXIMATELY 71,000.
10/17/13 I WAS DRIVING ON THE INTERSTATE WITH A LOAD OF CATTLE RUNNING FINE AND JUST LOST POWER GOING ON THE INTERSTATE GOING FROM 65 TO 10 MILES AN HOUR. TRAFFIC ZIPPING BY. I THOUGHT IT WAS THE FUEL FILTERS BUT IT DONE THE SAME AFTER I CHANGED THEM. I TOOK IT TO A GARAGE AND HE SAID HE THE TANK LINER WAS COMING APART NOW IT MESSED UP MY INJECTORS, AND I THINK FORD SHOULD HAVE A RECALL ON SOMETHING LIKE THAT BEFORE SOMEONE GETS KILLED OR SEVERLY HURT!!!! IT IS IN THE SHOP NOW AND I THINK FORD SHOULD PAY SOMETHING ON THIS. *TR
10/17/13 I WAS DRIVING ON THE INTERSTATE WITH A LOAD OF CATTLE RUNNING FINE AND JUST LOST POWER GOING ON THE INTERSTATE GOING FROM 65 TO 10 MILES AN HOUR. TRAFFIC ZIPPING BY. I THOUGHT IT WAS THE FUEL FILTERS BUT IT DONE THE SAME AFTER I CHANGED THEM. I TOOK IT TO A GARAGE AND HE SAID HE THE TANK LINER WAS COMING APART NOW IT MESSED UP MY INJECTORS, AND I THINK FORD SHOULD HAVE A RECALL ON SOMETHING LIKE THAT BEFORE SOMEONE GETS KILLED OR SEVERLY HURT!!!! IT IS IN THE SHOP NOW AND I THINK FORD SHOULD PAY SOMETHING ON THIS. *TR
10/17/13 I WAS DRIVING ON THE INTERSTATE WITH A LOAD OF CATTLE RUNNING FINE AND JUST LOST POWER GOING ON THE INTERSTATE GOING FROM 65 TO 10 MILES AN HOUR. TRAFFIC ZIPPING BY. I THOUGHT IT WAS THE FUEL FILTERS BUT IT DONE THE SAME AFTER I CHANGED THEM. I TOOK IT TO A GARAGE AND HE SAID HE THE TANK LINER WAS COMING APART NOW IT MESSED UP MY INJECTORS, AND I THINK FORD SHOULD HAVE A RECALL ON SOMETHING LIKE THAT BEFORE SOMEONE GETS KILLED OR SEVERLY HURT!!!! IT IS IN THE SHOP NOW AND I THINK FORD SHOULD PAY SOMETHING ON THIS. *TR
Safety Rating for the 2004 FORD F-450 SD
NHTSA has not yet tested the 2004 FORD F-450 SD in its New Car Assessment Program.
Technical Service Bulletins for the 2004 FORD F-450 SD
Ford Motor Company has issued 16 technical service bulletins (TSBs) for the 2004 FORD F-450 SD. TSBs are notices sent by manufacturers to their dealers describing a known issue and the recommended repair procedure.
RFI20210210_624- — POWER TRAIN
This SKU is a Transmission Line. The customer communication requested return of unsold inventory to inspect the connector. The transmission line connector may have an incorrect thread size, which will prevent it from being installed.
06310 — ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL
WATER-IN-FUEL (WIF) LAMP ON. *TT
18598 — ENGINE AND ENGINE COOLING
INTERMITTENT CRANK NO START DUE TO AN EGR THROTTLE PLATE THAT IS STUCK CLOSED. THE ENGINE MAY SEEM LIKE IT HAS NO COMPRESSION DUE TO A FASTER THAN NORMAL CRANKING SPEED OF GREATER THAN 200 RPM. DTC P0488 OR P1334 MAY OR MAY NOT BE PRESENT. *TT
18384 — ELECTRICAL SYSTEM
POPPING OR QUAVERING FROM RADIO ON THE AM BAND. *TT
05249 — ENGINE AND ENGINE COOLING:COOLING SYSTEM
COOLANT DEGAS BOTTLE OVERFLOW. *TT
18306 — ENGINE AND ENGINE COOLING:ENGINE
OIL LEAK AT THE ENGINE OIL COOLER/OIL FILTER HOUSING - O-RING AVAILABLE FOR SERVICE. *TT
18051 — POWER TRAIN
DELAYED/HARSH FORWARD OR REVERSE ENGAGEMENTS. *TT
17885 — ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:TURBO/SUPERCHARGER
LACK OF POWER AND/OR DIAGNOSTIC TROUBLE CODE (DTC) P2263 AFTER TURBOCHARGER REPLACEMENT. *TT
17774 — ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
EXHAUST LEAK NOISE. *TT
17777 — SUSPENSION:REAR:SPRINGS:LEAF SPRING ASSEMBLY
REAR LEAF SPRING NOISE. *TT
Showing 10 of 16 technical service bulletins.
NHTSA Investigations for the 2004 FORD F-450 SD
There are no NHTSA defect investigations on record for this vehicle.
Other Model Years of the FORD F-450 SD
- 1999 FORD F-450 SD — 76 complaints
- 2000 FORD F-450 SD — 59 complaints
- 2001 FORD F-450 SD — 28 complaints
- 2002 FORD F-450 SD — 15 complaints
- 2003 FORD F-450 SD — 18 complaints
- 2004 FORD F-450 SD (current)
- 2005 FORD F-450 SD — 47 complaints
- 2006 FORD F-450 SD — 44 complaints
- 2007 FORD F-450 SD — 19 complaints
- 2008 FORD F-450 SD — 105 complaints
- 2009 FORD F-450 SD — 5 complaints
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