2002 FORD F-250 SD Engine And Engine Coolingenginegasoline Problems
5 NHTSA complaints on file
Engine And Engine Coolingenginegasoline Issues in the 2002 FORD F-250 SD
5 engine and engine coolingenginegasoline complaints have been filed with NHTSA for the 2002 FORD F-250 SD. Of these, 0 involved a crash, 0 involved a fire, and 0 resulted in injury.
5
Complaints
0
Crashes
0
Fires
0
Injuries
0
Deaths
All Engine And Engine Coolingenginegasoline Complaints
I OWN A 2002 F-250 SD TRUCK WHICH HAS THE 5.4 TRITON ENGINE IN IT. ON SEPTEMBER 28,2007, I WAS DRIVING DOWN THE ROAD AND THE # 3 SPARK PLUG EJECTED OUT OF THE CYLINDER HEAD IN WHICH STRIPPED ALL THE THREADS IN THE CYLINDER HEAD AND THE SPARK PLUG. I HAVE THE SPARK PLUG. I AM HAVING THE PROBLEM REPAIRED BY AN INDEPENDENT AUTO SHOP. I HAVE DONE SOME RESEARCH ON THIS SITUATION AND FOUND THIS HAS HAPPENED ALOT FROM 1998 TO 2003. THE PLUGS ARE TAPERED AND THE PLUGS HAVE 12 THREADS , BUT ONLY 4 THREADS ARE THE CYLINDER HEAD WHICH MEANS THAT THE SPARK PLUG IS ONLY HELD BY 4 THREADS. I BELIEVE FORD MOTOR COMPANY HAS AN ENGINEERING FLAW AND SHOULD BE HELD RESPONSIBLE FOR THE COST OF THE REPAIRS. *TR UPDATED 02-13-08 *BF UPDATED 02/13/08 *TR
I WAS DRIVING DOWN THE HIGHWAY AT APPROX 65 MPH WHEN ALL OF A SUDDEN I HEARD A POP AND LOST ENGINE POWER. I PULLED OVER AND LOOKED UNDER THE HOOD OF THE TRUCK AND OBSERVED A SPARKPLUG LYING IN THE ENGINE COMPARTMENT AND THE WIREHARNESS FOR IT WAS TORN LOOSE. IT WAS CLEAR THAT A SPARKPLUG HAD ROTATED LOOSE CAUSING IT TO COME OUT OF ENGINE WHICH CAUSED SUDDEN ENGINE FAILURE AT HIGHWAY SPEEDS. THE SPARKPLUG WHICH ROTATED LOOSE, TORE OUT THE LAST 3 THREADS OF THE SPARKPLUG HOLE IN THE CYLINDER HEAD AND DESTROYED THE SPARKPLUG WIRE HARNESS. THE TRUCK WAS BROUGHT TO THE DEALERSHIP ON A FLAT BED TRUCK. THE CYLINDER HEAD HAD TO BE REMOVED AND A HELICOIL PUT IN TO REPLACED THE TORN OUT THREAD FOR THE FAILED SPARKPLUG HOLE. ALL SPARKPLUGS HAD TO BE REPLACED WITH NEW ONES. A NEW SPARKPLUG WIREHARNESS WAS INSTALLED....
NO WARNING , THE SPARK PLUG JUST BLEW OUT OF THE CYLINDER HEAD WITH A LOUD BANG WHILE DRIVING DOWN THE ROAD. FORD MOTOR COMPANY DENIED RESPONSIBILITY AND PLACED THE BLAME ON ONE OF IT'S DEALERS WHO PREVIOUSLY HAD REPLACE AN IGNITION COIL ON A DIFFERENT CYLINDER. NEITHER PARTY WANTED TO ACCEPT RESPONSIBILITY FOR THE REPAIR COST. THIS VEHICLE IS USED FOR BUSINESS PURPOSE AND IT GETS EXPENSIVE WHEN IT IS NOT IN SERVICE. AFTER A WEEK OF PHONE CALLS AND CORRESPONDENCE BETWEEN THE DEALER AND FORD AND GETTING NO WHERE I HAD A LOCAL MECHANIC REPAIR THE VEHICLE A MY COST. *JB
2002 FORD F-250 SUPER CAB SPARK PLUG BLEW OUT OF CYLINDER HEAD. JUST DRIVING DOWN THE STREET AND ALL AT ONCE THERE WAS A LOUD BANG LIKE A BIG HOLE BLEW OUT OF THE MUFFLER. SHUT THE ENGINE OFF, PULLED OVER AND TRIED TO DETERMINE CAUSE. DROVE TRUCK ANOTHER COUPLE OF MILES TO REPAIR SHOP. THE REPAIR BILL WAS OVER $2,000. THE REPAIR SHOP STATES THEY HAVE HAD AT LEAST 6 OF THESE SITUATIONS IN THE LAST 2 MONTHS. WE BELIEVE THIS IS A DEFECT IN THIS TRUCK - THE TRUCK HAS 61,700 MILES ON IT AND IT IS TOO EARLY TO EXPERIENCE THIS KIND OF DIFFICULTY. *JB
I HAVE A 2002 FORD F-250 SUPER DUTY PICKUP TRUCK WITH A V-10 ENGINE. IT HAS APPROX. 63,000 MILES AND IS SUBSEQUENTLY 'OUT OF WARRANTY' (3/36,000). ON JULY 9, 2004 I HEARD A BRIEF TAPPING NOISE AND A POP THEN A LOUD NOISE LIKE AN EXHAUST MANIFOLD LEAK. IMMEDIATELY UPON HEARING THIS NOISE I SHUT OFF THE ENGINE AND CALLED A TOW TRUCK, AS I AM NOT A MECHANIC AND DID NOT WANT TO CREATE FURTHER DAMAGE. WHEN THE MECHANIC ARRIVED TO TOW MY TRUCK HE OBSERVED THAT A SPARK PLUG HAD BEEN BLOWN OUT OF THE CYLINDER. I INFORMED HIM TO TOW IT TO HIS LOT UNTIL I COULD DECIDE WHAT TO DO. THE NEXT DY I HAD THE TOW TRUCK COMPANY BRING MY TRUCK TO THE FORD DEALERSHIP I PURCHASED IT FROM. TODAY AFTER THE DEALERSHIP'S MECHANIC INSPECTED MY TRUCK THEY INFORMED ME THAT THE CYLINDER HEAD WAS...
Other 2002 FORD F-250 SD Problem Areas
Engine And Engine Cooling
39 complaints
Engine And Engine Coolingengine
23 complaints
Engine And Engine Coolingenginediesel
22 complaints
Electrical System
21 complaints
Service Brakes Hydraulic
12 complaints
Tires
12 complaints
Engine And Engine Coolingexhaust System
9 complaints
Service Brakes Hydraulicfoundation Componentsdiscrotor
8 complaints
Steering
8 complaints
Tirestreadbelt
8 complaints
Vehicle Speed Control
8 complaints
Service Brakes
5 complaints
Engine
4 complaints
Engine And Engine Coolingexhaust Systemmanifoldheadermufflertail Pipe
4 complaints
Fuel System Diesel
4 complaints
Latcheslockslinkagesdoorslatch
4 complaints
Power Trainautomatic Transmission
4 complaints
Tiressidewall
4 complaints
Unknown Or Other
4 complaints
Vehicle Speed Controlaccelerator Pedal
4 complaints
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slip
3 complaints
Steeringhydraulic Power Assist System
3 complaints
Air Bags
2 complaints
Electrical Systemignition
2 complaints
Electrical Systemwiring
2 complaints
Electrical Systemwiringfuses And Circuit Breakers
2 complaints
Exterior Lighting
2 complaints
Interior Lighting
2 complaints
Power Train
2 complaints
Power Trainclutch Assembly
2 complaints
Seat Belts
2 complaints
Seat Beltsfrontbuckle Assembly
2 complaints
Structurebody
2 complaints
Suspensionfront
2 complaints
Suspensionfrontcontrol Armlower Ball Joint
2 complaints
Suspensionrear
2 complaints
Tirestemporaryemergency Spare Tire
2 complaints
Air Bagsfrontal
1 complaint
Back Over Preventionwarningsexternalpedestrian Alert
1 complaint
Electrical Systemalternatorgeneratorregulator
1 complaint
Electrical Systemignitionmodule
1 complaint
Engine And Engine Coolingexhaust Systememission Control
1 complaint
Engine And Engine Coolingexhaust Systememission Controlcrankcase Pcv
1 complaint
Equipmentrecreational Vehicletrailer
1 complaint
Exterior Lightingbrake Lightsswitch
1 complaint
Fuel System Gasoline
1 complaint
Fuel System Gasolinedeliveryhoses Linespiping And Fittings
1 complaint
Fuel System Otherdeliveryfuel Pump
1 complaint
Fuel System Otherdeliveryhoses Linespiping And Fittings
1 complaint
Fuel System Otherfuel Injection System
1 complaint
Fuelpropulsion System
1 complaint
Latcheslockslinkages
1 complaint
Power Trainaxle Assembly
1 complaint
Power Trainaxle Hubs
1 complaint
Power Traindriveline
1 complaint
Power Traindrivelineuniversal Joint
1 complaint
Power Trainmanual Transmission
1 complaint
Power Traintransfer Case 4 Wheel Drive
1 complaint
Seat Beltsfrontanchorage
1 complaint
Service Brakes Hydraulicfoundation Components
1 complaint
Service Brakes Hydraulicfoundation Componentsdiscpads
1 complaint
Service Brakes Hydraulicfoundation Componentsmaster Cylinder
1 complaint
Service Brakes Hydraulicpedals And Linkages
1 complaint
Steeringhydraulic Power Assisthose Piping And Connections
1 complaint
Structurebodydoor
1 complaint
Suspensionfrontcontrol Armupper Ball Joint
1 complaint
Suspensionfrontstabilizer Bar
1 complaint
Vehicle Speed Controlcables
1 complaint
Vehicle Speed Controlcruise Control
1 complaint
Visibilityglass Siderear
1 complaint
Wheelsrim
1 complaint