2003 CHEVROLET SILVERADO 2500 — Problems, Recalls & Safety Data

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N/A

Safety Rating

560

Owner Complaints

33 Crashes 10 Fires

2

Recalls

ACTIVE RECALL

1

Service Bulletin

0

Investigations

Overview of the 2003 CHEVROLET SILVERADO 2500

The 2003 CHEVROLET SILVERADO 2500 has received a total of 560 safety complaints filed with the National Highway Traffic Safety Administration (NHTSA). There have been 2 recall campaigns affecting this vehicle, covering issues with FUEL SYSTEM, GASOLINE, STEERING. 1 technical service bulletin have been issued by General Motors, LLC for this model year. The most commonly reported problems involve the Service Brakes (126 complaints), Service Brakes Hydraulic (93 complaints), and Electrical System (45 complaints).

Recalls for the 2003 CHEVROLET SILVERADO 2500

NHTSA has recorded 2 recalls for the 2003 CHEVROLET SILVERADO 2500, potentially affecting up to 89,663 vehicles.

Recall 06E043000 — FUEL SYSTEM, GASOLINE

| 88,303 vehicles affected

Defect: CERTAIN REPLACEMENT FUEL FILTERS, FRAM BRAND NAME P/N G3727, WITH DATE CODES X52911 THROUGH X60801 SEQUENTIALLY OR X600141 AND A MEXICO COUNTRY OR ORIGIN MARKING ON THE FUEL FILTER HOUSING MANUFACTURED FROM OCTOBER 18, 2005, THROUGH MARCH 21, 2006, SOLD FOR USE ON THE VEHICLES LISTED ABOVE AND ON CERTAIN SCHOOL BUSES. (TO SEE THE SCHOOL BUS ENGINE SIZES, CLICK...

Consequence: THIS CONDITION MAY CAUSE AN INADEQUATE SEAL AT THE CONNECTION, POTENTIALLY LEADING TO A FUEL LEAK. IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.

Remedy: HONEYWELL WILL NOTIFY OWNERS AND REPLACE THE FUEL FILTERS FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 18, 2006. OWNERS MAY CONTACT FRAM CUSTOMER SERVICE AT 1-800-890-2075 (OPTION 1).

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Recall 06E010000 — STEERING

| 1,360 vehicles affected

Defect: CERTAIN FABTECH AFTERMARKET REPLACEMENT PITMAN ARMS, P/NOS. FTS71000 AND FTS71001, INSTALLED FOR USE ON CERTAIN 2001-2006 GM C/K 2500 PICK UP TRUCKS AND SPORT UTILITY VEHICLES. THE PIN LOCATED INSIDE THE PITMAN ARM CAN SHEAR OFF DUE TO A REVERSE BENDING FATIGUE CONDITION, RESULTING IN A TOTAL LOSS OF STEERING CONTROL.

Consequence: LOSS OF STEERING CONTROL COULD LEAD TO A VEHICLE CRASH WITH POTENTIAL INJURY OR DEATH.

Remedy: FABTECH WILL NOTIFY OWNERS AND REPLACE THE PITMAN AND IDLER ARMS FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN DURING FEBRUARY 2006. OWNERS MAY CONTACT FABTECH AT 909-597-7800.

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Owner Complaints for the 2003 CHEVROLET SILVERADO 2500

560 complaints have been filed with NHTSA for the 2003 CHEVROLET SILVERADO 2500. Below is a breakdown by vehicle component.

Service Brakes
Complaints: 126 10 Crashes 1 Fire 1 Injury
Service Brakes Hydraulic
Complaints: 93 5 Crashes 1 Fire
Electrical System
Complaints: 45 1 Crash 3 Fires 1 Injury
Electrical System Instrument Clusterpanel
Complaints: 37
Engine
Complaints: 15 2 Crashes 1 Fire 1 Injury
Service Brakes Hydraulicfoundation Componentshoses Linespiping And Fittings
Complaints: 14 2 Crashes
Steering
Complaints: 14 1 Crash 1 Injury
Vehicle Speed Control
Complaints: 13
Air Bags
Complaints: 11 5 Crashes 7 Injuries
Engine And Engine Cooling
Complaints: 11
Power Train
Complaints: 11
Fuel System Diesel
Complaints: 9
Fuel System Gasoline
Complaints: 9 1 Crash 1 Fire 1 Injury
Tires
Complaints: 9 1 Crash
Power Trainautomatic Transmission
Complaints: 8
Service Brakes Hydraulicfoundation Componentsdiscrotor
Complaints: 8
Structurebody
Complaints: 8 2 Crashes 1 Fire
Unknown Or Other
Complaints: 7
Fuelpropulsion System
Complaints: 6
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slip
Complaints: 6 1 Crash
Power Traintransfer Case 4 Wheel Drive
Complaints: 5
Seat Belts
Complaints: 5 1 Crash 3 Injuries
Suspension
Complaints: 5
Electronic Stability Control Esc
Complaints: 3
Service Brakes Hydraulicfoundation Componentsdiscpads
Complaints: 3
Structure
Complaints: 3
Suspensionfront
Complaints: 3
Tirestreadbelt
Complaints: 3
Engine And Engine Coolingexhaust System
Complaints: 2
Exterior Lighting
Complaints: 2
Fuel System Gasolinedeliveryhoses Linespiping And Fittings
Complaints: 2
Parking Brake
Complaints: 2
Parking Brakeconventionalmechanicallinkage And Cable
Complaints: 2
Power Traindriveline
Complaints: 2
Seats
Complaints: 2
Service Brakes Electric
Complaints: 2
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slipcontrol Unitmodule
Complaints: 2
Steeringhydraulic Power Assist System
Complaints: 2
Structurebodytailgatehinge And Attachments
Complaints: 2
Suspensionfrontcontrol Armlower Ball Joint
Complaints: 2 1 Injury
Suspensionfronthub
Complaints: 2
Suspensionfrontwheel Bearing
Complaints: 2
Wheels
Complaints: 2
Electrical System12v24v48v Battery
Complaints: 1
Electrical Systemignition
Complaints: 1
Electrical Systemwiringfuses And Circuit Breakers
Complaints: 1
Electrical Systemwiringinteriorunder Dash
Complaints: 1
Engine And Engine Coolingcooling Systemradiator Assembly
Complaints: 1
Engine And Engine Coolingengine
Complaints: 1 1 Fire
Engine And Engine Coolingenginediesel
Complaints: 1
Engine And Engine Coolingexhaust Systemmanifoldheadermufflertail Pipe
Complaints: 1
Exterior Lightinghazard Flashing Warning Lights
Complaints: 1
Exterior Lightingheadlights
Complaints: 1
Exterior Lightingturn Signal
Complaints: 1
Exterior Lightingturn Signalflasher Unit
Complaints: 1
Fuel System Gasolinedelivery
Complaints: 1
Fuel System Otherdeliveryhoses Linespiping And Fittings
Complaints: 1
Fuel System Otherstoragefuel Gauge System
Complaints: 1
Interior Lighting
Complaints: 1
Latcheslockslinkages
Complaints: 1
Latcheslockslinkagesdoorslatch
Complaints: 1
Latcheslockslinkageshoodlatch
Complaints: 1
Parking Brakedrivelinehydraulichoses Linespiping And Fittings
Complaints: 1
Power Trainautomatic Transmissioncontrol Module Tcmpcmtecm
Complaints: 1
Power Trainautomatic Transmissioncooling Unit And Lines
Complaints: 1
Power Trainaxle Assemblyaxle Shaftseal
Complaints: 1
Power Trainmanual Transmission
Complaints: 1
Service Brakes Hydraulicpower Assisthydraulic
Complaints: 1 1 Crash
Service Brakes Hydraulicpower Assistvacuum
Complaints: 1
Steeringcolumn
Complaints: 1
Structurebodytailgate
Complaints: 1
Structureframe And Members
Complaints: 1
Suspensionfrontcontrol Armupper Ball Joint
Complaints: 1
Tiressidewall
Complaints: 1
Tirestemporaryemergency Spare Tire
Complaints: 1
Trailer Hitches
Complaints: 1
Vehicle Speed Controlaccelerator Pedal
Complaints: 1
Vehicle Speed Controlcruise Control
Complaints: 1
Visibility
Complaints: 1
Visibilitydefrosterdefoggerhvac System
Complaints: 1 1 Fire
Visibilitydefrosterdefoggerhvac Systemfanmotor
Complaints: 1
Visibilitywindshield Wiperwasher
Complaints: 1
Wheelsrim
Complaints: 1

Most Recent Complaints

#11609048 | TIRES | | 342,422 miles
The contact owns a 2003 Chevrolet Silverado 2500 equipped with Prinx Tires, Tire Line: High Country, Tire Size: 245/75/R16, DOT Number: 04N18HTPC1323. The contact had the tires rotated by an independent mechanic. Upon inspection of the tires, the contact discovered cracks along the base of the tire treads on all four tires. The contact notified the mechanic about the defect and was given a credit for the remaining mileage on the tires warranty. The contact notified the manufacturer about the failure through voicemail and email; however, the contact never received a response. The contact stated that the four tires were replaced. The tire failure mileage was 21,942. The vehicle failure mileage was 342,422.
#11531325 | POWER TRAIN | | N/A miles
The component that failed according to the Chevrolet dealer is the "transfer case pump clips", which came loose inside the transfer case and wore a hole through the case causing the oil to come out. If I would not have noticed the oil on the back of my truck, I could have continued to drive the truck, which could have caused the transfer case gears to lock up the front and rear axles while driving and could have caused me to wreck, causing injury to myself, my family or someone else. I marked the area of the leak with a sharpie as depicted in the photos.
#11529895 | AIR BAGS | | N/A miles
When starting vehicle , after initial dash lights times out, I now get an AIRBAG 9malfunction light). Tried resetting, did not work. Now, every time I start the engine, the comes on and stays on.
#11489582 | SERVICE BRAKES | | N/A miles
Hydroboost valve pump shows a recall.,and it's not working properly
#11489023 | POWER TRAIN | | N/A miles
I had to replace the replace the housing on my transfer case as it wore a hole in and was leaking. At a cost of 1200 dollars due to myself catching it early as later with a fully disabled case would have been 2600 dollars. My mechanic who deals in transmission repairs told me this a very common problem for Chevy trucks from 1999 to 2006. He claimed he had done 7 transfer cases in one week and was actually replacing a fully wrecked one for 2600 dollars as I brought mine in to be worked on . It had worn a hole through the transfer case and was leaking. As this seems to be a serious defect . I feel it should have been under a recall and reimbursement should be in order for those who paid out of pocket for repairs. My mechanic also stated that he has replaced them at 35, 000 miles and on up. No rhyme or reason to when they fail or leak.

View all Service Brakes complaints →

Safety Rating for the 2003 CHEVROLET SILVERADO 2500

NHTSA has not yet tested the 2003 CHEVROLET SILVERADO 2500 in its New Car Assessment Program.

Technical Service Bulletins for the 2003 CHEVROLET SILVERADO 2500

General Motors, LLC has issued 1 technical service bulletin (TSBs) for the 2003 CHEVROLET SILVERADO 2500. TSBs are notices sent by manufacturers to their dealers describing a known issue and the recommended repair procedure.

PIP3504D — FUEL SYSTEM, DIESEL

This Preliminary Information communication provides information to the technician about vehicles that have a hard start when the engine is hot. If the fuel found in the vehicle has an American Petroleum Institute specific gravity reading of 39 - 44, and the fuel sample you used for comparison has an...

NHTSA Investigations for the 2003 CHEVROLET SILVERADO 2500

There are no NHTSA defect investigations on record for this vehicle.

Other Model Years of the CHEVROLET SILVERADO 2500

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Other CHEVROLET Models

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