2004 CHEVROLET IMPALA — Problems, Recalls & Safety Data

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N/A

Safety Rating

1,375

Owner Complaints

80 Crashes 34 Fires

7

Recalls

ACTIVE RECALL

23

Service Bulletins

0

Investigations

Overview of the 2004 CHEVROLET IMPALA

The 2004 CHEVROLET IMPALA has received a total of 1,375 safety complaints filed with the National Highway Traffic Safety Administration (NHTSA). There have been 8 recall campaigns affecting this vehicle, covering issues with ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:MANIFOLD/HEADER/MUFFLER/TAIL PIPE, ENGINE AND ENGINE COOLING:ENGINE. 23 technical service bulletins have been issued by General Motors, LLC for this model year. The most commonly reported problems involve the Electrical System (407 complaints), Electrical System Instrument Clusterpanel (252 complaints), and Engine (71 complaints).

Recalls for the 2004 CHEVROLET IMPALA

NHTSA has recorded 8 recalls for the 2004 CHEVROLET IMPALA, potentially affecting up to 8,269,139 vehicles.

Recall 15V701000 — ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:MANIFOLD/HEADER/MUFFLER/TAIL PIPE

| 1,003,556 vehicles affected

Defect: General Motors LLC (GM) is recalling certain model year 1998-1999 Chevrolet Lumina and Oldsmobile Intrigue, 1997-2004 Buick Regal and Pontiac Grand Prix, 2000-2004 Chevrolet Impala, and 1998-2004 Chevrolet Monte Carlo vehicles. The affected vehicles were previously repaired under recalls 08V-118, 09V-116, and 15V-201 to address the possibility that engine oil may drip onto the hot exhaust manifold.

Consequence: Engine oil that drips onto the hot surface of the exhaust manifold may result in a fire.

Remedy: The remedy applied under recalls 08V-118, 09V-116, and 15V-201 did not adequately remove the safety risk. Under the improved remedy, dealers will replace the engine’s front valve cover and gasket. Vehicles that are covered by recalls 08V-118, 09V-116, or 15V-201...

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Recall 15V701000 — ENGINE AND ENGINE COOLING:ENGINE

| 1,003,556 vehicles affected

Defect: General Motors LLC (GM) is recalling certain model year 1998-1999 Chevrolet Lumina and Oldsmobile Intrigue, 1997-2004 Buick Regal and Pontiac Grand Prix, 2000-2004 Chevrolet Impala, and 1998-2004 Chevrolet Monte Carlo vehicles. The affected vehicles were previously repaired under recalls 08V-118, 09V-116, and 15V-201 to address the possibility that engine oil may drip onto the hot exhaust manifold.

Consequence: Engine oil that drips onto the hot surface of the exhaust manifold may result in a fire.

Remedy: The remedy applied under recalls 08V-118, 09V-116, and 15V-201 did not adequately remove the safety risk. Under the improved remedy, dealers will replace the engine’s front valve cover and gasket. Vehicles that are covered by recalls 08V-118, 09V-116, or 15V-201...

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Recall 15V201000 — ENGINE AND ENGINE COOLING:ENGINE

| 330,742 vehicles affected

Defect: General Motors LLC (GM) notified the agency on April 2, 2015, that they are is recalling certain model year 2004 Buick Regal vehicles manufactured April 9, 2003, to June 1, 2003, 2004 Chevrolet Impala vehicles manufactured April 8, 2003, to June 23, 2003, and 2004 Chevrolet Monte Carlo vehicles manufactured April 7, 2003, to June 23, 2003. On May 18,...

Consequence: The leaking engine oil can drip onto the hot surface of the exhaust manifold, increasing the risk of a fire.

Remedy: GM will notify owners, and dealers will remove the plastic cover and plastic oil fill tube extension and replace the front valve cover and gasket. These repairs will be done free of charge. The recall began on April 24, 2015....

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Recall 14V400000 — ELECTRICAL SYSTEM:IGNITION

| 5,877,718 vehicles affected

Defect: This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on July 3, 2014, that they are recalling 5,877,718 model...

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will install two key rings and an insert in the key slot or a cover over the key head on all ignition keys, free of charge. The recall began on September 9, 2014. GM's...

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Recall 09E005000 — STEERING

| 979 vehicles affected

Defect: DORMAN IS RECALLING 979 STEERING KNUCKLES, DORMAN P/NOS. 697-902 AND 697-903, SOLD UNDER DORMAN'S "OE SOLUTIONS<SUP>TM</SUP>" BRAND NAME, AND NAPA P/NOS. 7-8502 AND 7-8503 WHICH WERE SOLD FOR REPLACEMENT USE ON THE VARIOUS VEHICLES LISTED ABOVE. A POTENTIAL MATERIAL OR DESIGN DEFECT COULD RESULT IN THE STEERING KNUCKLE BREAKING IN THE HUB AREA.

Consequence: A BROKEN STEERING KNUCKLE COULD RESULT IN LOSS OF STEERING CONTROL AND A POSSIBLE CRASH WITHOUT WARNING.

Remedy: DORMAN WILL NOTIFY OWNERS AND REPLACE THE DEFECTIVE STEERING KNUCKLES FREE OF CHARGE AND REIMBURSE THE REPAIR FACILITY OR OWNER FOR LABOR. THE RECALL BEGAN ON FEBRUARY 23, 2009. OWNERS MAY CONTACT DORMAN'S TOLL-FREE HOTLINE AT 1-800-523-2492 AND PRESS 5.

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Recall 08E063000 — STEERING

| 3,855 vehicles affected

Defect: DORMAN PRODUCTS IS RECALLING 3,900 INTERMEDIATE STEERING SHAFTS DORMAN PART NOS. 425-151, 425-152, AND 425-153, (SOLD UNDER DORMAN'S "OE SOLUTIONS" BRAND NAME), BALKAMP #'S 7-3057, 7-3058, 7-3059 (SOLD UNDER THE "NAPA" BRAND NAME), AND PLATINUM PARTS #'S 2425151, 2425152, AND 2425153 MANUFACTURED DURING THE MONTH OF SEPTEMBER 2007. THESE REPLACEMENT STEERING SHAFTS CAN BE USED ON THE VEHICLES LISTED ABOVE....

Consequence: IF THE WELD FAILS, LOSS OF STEERING COULD RESULT, POSSIBLY RESULTING IN A VEHICLE CRASH.

Remedy: DORMAN WILL NOTIFY OWNERS AND REPLACE THE STEERING SHAFTS FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 16, 2008. OWNERS MAY CONTACT DORMAN TOLL FREE AT 1-800-523-2492.

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Recall 07E021000 — FUEL SYSTEM, OTHER:STORAGE:TANK ASSEMBLY:PRESSURE RELIEF DEVICES

| 742 vehicles affected

Defect: CERTAIN DELPHI FUEL PRESSURE REGULATORS, P/NOS. FP10020-11B1, FP10026-11B1, AND FP10027-11B1, SOLD AFTER JANUARY 9, 2007, AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES LISTED ABOVE. THE UNIVERSAL PRESSURE REGULATORS (UPR) WERE PRODUCED WITHOUT AN O'RING AND RETAINER.

Consequence: FUEL MAY LEAK, POSSIBLY RESULTING IN A FIRE.

Remedy: DELPHI WILL NOTIFY OWNERS AND REPLACE THE UPR FREE OF CHARGE. THE RECALL BEGAN ON APRIL 23, 2007. OWNERS CAN CONTACT DELPHI AT 877-411-8770.

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Recall 04V287000 — SERVICE BRAKES, HYDRAULIC

| 47,991 vehicles affected

Defect: CERTAIN PASSENGER VEHICLES WERE PRODUCED WITH LOWER THAN SPECIFIED TORQUE ON BOTH FRONT BRAKE CALIPER TO STEERING KNUCKLE ATTACHMENT BOLTS. WITH IMPROPER TORQUE, THE CLAMP LOAD AT THE JOINT MAY NOT BE ADEQUATE TO PREVENT MOVEMENT BETWEEN THE CALIPER BRACKET AND KNUCKLE.

Consequence: DEPENDING ON WHETHER ONE OR BOTH BOLTS BACKS OUT OR FRACTURES, THE RESULT CAN BE LOCKING OF THE AFFECTED WHEEL DURING BRAKING AND AN ABRUPT STEERING INPUT IN THE DIRECTION OF THE LOCKED WHEEL, REDUCED BRAKING AND NOISE FROM THE AFFECTED WHEEL, OR SEVERING OF A BRAKE HOSE, INCREASED BRAKE PEDAL TRAVEL, AND REDUCED STEERING CONTROL. REDUCED BRAKING OR STEERING CONTROL COULD CAUSE A CRASH.

Remedy: DEALERS ARE TO TIGHTEN BOTH BOLTS TO THE SPECIFIED TORQUE. OWNER NOTIFICATION BEGAN ON JUNE 28, 2004. OWNERS SHOULD CONTACT CHEVROLET 1-800-630-2438 OR PONTIAC 1-800-620-7668.

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Owner Complaints for the 2004 CHEVROLET IMPALA

1,375 complaints have been filed with NHTSA for the 2004 CHEVROLET IMPALA. Below is a breakdown by vehicle component.

Electrical System
Complaints: 407 7 Crashes 7 Fires 4 Injuries
Electrical System Instrument Clusterpanel
Complaints: 252
Engine
Complaints: 71 3 Crashes 11 Fires 2 Injuries
Exterior Lighting
Complaints: 69 1 Crash 2 Fires
Steering
Complaints: 51 12 Crashes 2 Fires 7 Injuries
Vehicle Speed Control
Complaints: 38 3 Crashes 1 Injury
Service Brakes
Complaints: 36 4 Crashes 1 Fire 4 Injuries
Service Brakes Hydraulic
Complaints: 29 4 Crashes 1 Fire 2 Injuries
Unknown Or Other
Complaints: 29 1 Crash 1 Injury
Engine And Engine Cooling
Complaints: 28 1 Crash 1 Fire 2 Injuries
Air Bags
Complaints: 22 15 Crashes 18 Injuries
Power Train
Complaints: 22 1 Fire
Power Trainautomatic Transmission
Complaints: 21 1 Injury
Exterior Lightingheadlights
Complaints: 17 1 Fire
Fuel System Gasoline
Complaints: 16 1 Fire 1 Injury
Electronic Stability Control Esc
Complaints: 15 1 Crash
Fuelpropulsion System
Complaints: 13 1 Crash 2 Fires
Service Brakes Hydraulicfoundation Componentsdiscrotor
Complaints: 11 1 Crash 1 Injury
Electrical Systemignitionanti Theftcontrol Module
Complaints: 10
Exterior Lightingheadlightshighlow Beam Dimmer Switch
Complaints: 10
Structurebody
Complaints: 10 5 Crashes 3 Injuries
Traction Control System
Complaints: 10
Electrical Systemignitionswitch
Complaints: 9
Wheels
Complaints: 9 3 Crashes 2 Injuries
Air Bagsfrontal
Complaints: 8 8 Crashes 8 Injuries
Electrical Systemignition
Complaints: 6 1 Crash 2 Injuries
Equipment
Complaints: 6 1 Injury
Interior Lighting
Complaints: 6
Suspension
Complaints: 6 2 Crashes 1 Injury
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slipabs Warning Light
Complaints: 5
Steeringcolumn
Complaints: 5
Structure
Complaints: 5
Electrical Systemignitionmodule
Complaints: 4
Engine And Engine Coolingengine
Complaints: 4 1 Crash 1 Injury
Fuel System Other
Complaints: 4
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slip
Complaints: 4 2 Crashes 1 Fire 2 Injuries
Visibilitywiper
Complaints: 4
Exterior Lightinghazard Flashing Warning Lightsswitch
Complaints: 3
Exterior Lightingturn Signalflasher Unit
Complaints: 3
Suspensionfrontwheel Bearing
Complaints: 3
Tires
Complaints: 3 1 Crash 1 Injury
Visibilitydefrosterdefoggerhvac Systemrear Window
Complaints: 3 1 Fire
Child Seat
Complaints: 2
Engine And Engine Coolingcooling System
Complaints: 2
Engine And Engine Coolingexhaust Systememission Control
Complaints: 2
Equipment Adaptivemobility
Complaints: 2
Equipmentapplianceair Conditioner
Complaints: 2
Equipmentmechanicalaccessory Scissorscrewbottle Jacklift
Complaints: 2
Fuel System Gasolinestoragetank Assembly
Complaints: 2
Latcheslockslinkagesdoorslatch
Complaints: 2
Power Traindriveline
Complaints: 2
Seat Beltsrearother
Complaints: 2 1 Crash 3 Injuries
Seats
Complaints: 2 1 Fire
Service Brakes Hydraulicbrake Fluid Low Warning Lamp
Complaints: 2
Service Brakes Hydraulicfoundation Componentsdiscpads
Complaints: 2 1 Crash 1 Injury
Service Brakes Hydraulicfoundation Componentshoses Linespiping And Fittings
Complaints: 2
Steeringrack And Pinion
Complaints: 2
Steeringrack And Pinionpinion Shaft
Complaints: 2
Structureframe And Members
Complaints: 2
Suspensionfront
Complaints: 2
Tirespressure Monitoring And Regulating Systems
Complaints: 2
Vehicle Speed Controlaccelerator Pedal
Complaints: 2
Visibility
Complaints: 2
Visibilitydefrosterdefoggerhvac Systemfanmotor
Complaints: 2
Child Seatlatch Connectorclip
Complaints: 1 1 Injury
Electrical Systemhorn
Complaints: 1
Electrical Systemsoftware
Complaints: 1
Electrical Systemstarter Assembly
Complaints: 1
Electrical Systemwiring
Complaints: 1 1 Fire
Electrical Systemwiringfuses And Circuit Breakers
Complaints: 1
Equipmentelectricalradiotape Deckcd Etc
Complaints: 1
Exterior Lightingbrake Lightsswitch
Complaints: 1
Exterior Lightinghazard Flashing Warning Lights
Complaints: 1
Exterior Lightinghazard Flashing Warning Lightsunit
Complaints: 1
Exterior Lightingheadlightsconcealment Devices
Complaints: 1
Exterior Lightingheadlightsswitch
Complaints: 1
Exterior Lightingtail Lights
Complaints: 1
Exterior Lightingturn Signal
Complaints: 1
Exterior Lightingturn Signalswitch
Complaints: 1
Forward Collision Avoidance Automatic Emergency Braking
Complaints: 1
Fuel System Gasolinedeliveryhoses Linespiping And Fittings
Complaints: 1
Fuel System Otherstoragefuel Gauge System
Complaints: 1
Latcheslockslinkages
Complaints: 1
Parking Brake
Complaints: 1
Power Trainautomatic Transmissionlever And Linkagefloor Shift
Complaints: 1
Power Trainaxle Hubs
Complaints: 1
Power Traindrivelinedriveshaft
Complaints: 1
Seat Belts
Complaints: 1
Seat Beltsfrontbuckle Assembly
Complaints: 1 1 Injury
Service Brakes Airdiscrotor
Complaints: 1
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slipcontrol Unitmodule
Complaints: 1
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slipwheel Speed Sensortone Ring
Complaints: 1
Service Brakes Hydraulicfoundation Components
Complaints: 1
Service Brakes Hydraulicfoundation Componentsdisc
Complaints: 1
Service Brakes Hydraulicfoundation Componentsdisccaliper
Complaints: 1
Steeringelectric Power Assist System
Complaints: 1
Steeringgear Box Other Than Rack And Pinion
Complaints: 1
Steeringgear Boxshaft Pitman
Complaints: 1
Steeringhydraulic Power Assist System
Complaints: 1
Steeringlinkages
Complaints: 1
Steeringrack And Pinionrack
Complaints: 1
Structurebodyhoodhinge And Attachments
Complaints: 1 1 Injury
Vehicle Speed Controlcruise Control
Complaints: 1
Visibilitydefrosterdefoggerhvac System
Complaints: 1
Visibilitydefrosterdefoggerhvac Systemheater Core
Complaints: 1
Visibilitywindshield Wiperwasher
Complaints: 1
Wheelshub
Complaints: 1

Most Recent Complaints

#11702052 | ELECTRICAL SYSTEM | | N/A miles
Cars acceleration causes me to be unable to pick up speed it decelerates up hills small or latg ramps cats constantly fly pass to avoid a multi car pile up it’s very dangerous!
#11702052 | POWER TRAIN | | N/A miles
Cars acceleration causes me to be unable to pick up speed it decelerates up hills small or latg ramps cats constantly fly pass to avoid a multi car pile up it’s very dangerous!
#11702052 | VEHICLE SPEED CONTROL | | N/A miles
Cars acceleration causes me to be unable to pick up speed it decelerates up hills small or latg ramps cats constantly fly pass to avoid a multi car pile up it’s very dangerous!
#11685324 | ELECTRICAL SYSTEM | | 71,000 miles
The contact owns a 2004 Chevrolet Impala. The contact stated that while driving approximately 40 MPH, the vehicle suddenly decelerated to approximately 20 MPH, and the instrument panel went black. The contact stated that the vehicle lost power steering functionality, and then lost motive power and stalled. The contact was assisted by persons nearby to push the vehicle to the side of the road. The vehicle was towed to a mechanic, who was unable to determine the cause of the failure. The vehicle was towed to the dealer, but was not diagnosed. The vehicle was not repaired. The manufacturer was not informed of the failure. The failure mileage was approximately 71,000.
#11685324 | ENGINE | | 71,000 miles
The contact owns a 2004 Chevrolet Impala. The contact stated that while driving approximately 40 MPH, the vehicle suddenly decelerated to approximately 20 MPH, and the instrument panel went black. The contact stated that the vehicle lost power steering functionality, and then lost motive power and stalled. The contact was assisted by persons nearby to push the vehicle to the side of the road. The vehicle was towed to a mechanic, who was unable to determine the cause of the failure. The vehicle was towed to the dealer, but was not diagnosed. The vehicle was not repaired. The manufacturer was not informed of the failure. The failure mileage was approximately 71,000.

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Safety Rating for the 2004 CHEVROLET IMPALA

NHTSA has not yet tested the 2004 CHEVROLET IMPALA in its New Car Assessment Program.

Technical Service Bulletins for the 2004 CHEVROLET IMPALA

General Motors, LLC has issued 23 technical service bulletins (TSBs) for the 2004 CHEVROLET IMPALA. TSBs are notices sent by manufacturers to their dealers describing a known issue and the recommended repair procedure.

08-07-30-002 — POWER TRAIN:AUTOMATIC TRANSMISSION

INFORMATION ON 4T65-E MN7, M15 AND M76 FRONT WHEEL DRIVE AUTOMATIC TRANSMISSION VALVE BODY RECONDITIONING, DTCS P0741, P0742, P0757, P842, HARSH SHIFTS OR SLIPS. *PE UPDATE 6/11/10. *PE

070139002 — EQUIPMENT:APPLIANCE:AIR CONDITIONER

EI07091 - A/C NOT COLD ENOUGH, HVAC MODE DOESN'T CHANGE, HEAT NOT HOT ENOUGH, B0409, B0419, B0269, B0249, B0408, B0268, B0418, B0248, B0414, B3749, B0424, B3748 (ACTUATOR DIAGNOSIS) *NJ

050844008 — EQUIPMENT:ELECTRICAL

STATIC, POOR AND/OR NO RADIO RECEPTION IN POLICE PACKAGE EQUIPPED VEHICLES (NO FIX AVAILABLE AT THIS TIME). *TT

040867008 — VISIBILITY:SUN/MOON ROOF ASSEMBLY

SUNROOF CREAK. *TT

07142004 — EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

INCORRECT PARTS INFORMATION FOR SERVICING THE CONSOLE LID OR STORAGE ARMREST ASSEMBLY. *EH

04192004 — EXTERIOR LIGHTING:HEADLIGHTS

AS A RESULT OF A RECENT CHANGE IN THE HEADLAMP REFLECTOR, IT IS NOW POSSIBLE TO ELIMINATE THE HEADLAMP BULB SHIELD ON THE LOW BEAM BULB OF THE HEADLAMP ASSEMBLY WITHOUT ANY NOTICEABLE CHANGE IN LIGHTING PERFORMANCE. GM VOICEMAIL EXPRESS. *TT

04132004 — STRUCTURE:BODY:TRUNK LID

THIS MESSAGE IS IN REGARD TO THE ELIMINATION OF THE TRUNK LID ASSIST HANDLE. CHANGES IN THE TRUNK LID HINGE AND STRUT DESIGN HAS RESULTED IN IMPROVEMENTS IN THE TRUNK LID EFFORTS. GM VOICEMAIL EXPRESS. *TT

01788 — SERVICE BRAKES, HYDRAULIC

BRAKES SEEM APPLIED, LOCK UP, OR LACK TRAVEL.*MR

02035 — STRUCTURE:BODY:TRUNK LID

ELIMINATION OF TRUNK LID ASSIST HANDLE. *MR

02036 — EXTERIOR LIGHTING:HEADLIGHTS

HEADLAMP ELIMINATION OF BULB SHIELD FROM LOW BEAM BULB. *MR

Showing 10 of 23 technical service bulletins.

NHTSA Investigations for the 2004 CHEVROLET IMPALA

There are no NHTSA defect investigations on record for this vehicle.

Other Model Years of the CHEVROLET IMPALA

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Check any vehicle history by VIN - Free vehicle history report