2007 CHEVROLET AVEO — Problems, Recalls & Safety Data

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N/A

Safety Rating

307

Owner Complaints

35 Crashes 24 Fires 3 Deaths

2

Recalls

ACTIVE RECALL

7

Service Bulletins

0

Investigations

Overview of the 2007 CHEVROLET AVEO

The 2007 CHEVROLET AVEO has received a total of 307 safety complaints filed with the National Highway Traffic Safety Administration (NHTSA). There have been 2 recall campaigns affecting this vehicle, covering issues with EXTERIOR LIGHTING:HEADLIGHTS, FUEL SYSTEM, GASOLINE. 7 technical service bulletins have been issued by General Motors, LLC for this model year. The most commonly reported problems involve the Air Bags (63 complaints), Electrical System (47 complaints), and Exterior Lighting (29 complaints).

Recalls for the 2007 CHEVROLET AVEO

NHTSA has recorded 2 recalls for the 2007 CHEVROLET AVEO, potentially affecting up to 235,676 vehicles.

Recall 14V261000 — EXTERIOR LIGHTING:HEADLIGHTS

| 218,000 vehicles affected

Defect: General Motors is recalling certain model year 2004-2008 Chevrolet Aveo vehicles equipped with daytime running lights (DRL). In the affected vehicles, there may be heat generated within the DRL module located in the center console in the instrument panel, which could melt the DRL module.

Consequence: If the DRL module melts due to the heat generation, it could cause a vehicle fire.

Remedy: GM will notify owners, and dealers will install a revised DRL module, inspect the wiring connector for heat damage, and clean the DRL circuit grounds. Owners were sent interim notices on August 14, 2014. The recall began on February 6,...

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Recall 06V398000 — FUEL SYSTEM, GASOLINE

| 17,676 vehicles affected

Defect: ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH A 1.6L ENGINE, DURING A NCAP SEVERE FRONTAL CRASH TEST, THE FUEL LINE IN THE ENGINE COMPARTMENT DEVELOPED A FRACTURE. IN ADDITION, THE CRASH DAMAGE CAUSED FOUR SHORT CIRCUITS IN THE FUSE BLOCK, THE COMBINATION OF WHICH ALLOWED THE FUEL PUMP TO CONTINUE RUNNING AND FUEL LEAKED ONTO THE GROUND.

Consequence: IF THESE CONDITIONS OCCURRED IN AN ACTUAL CRASH, A VEHICLE FIRE COULD OCCUR.

Remedy: DEALERS WILL REPLACE THE FUSE BLOCK AND INSTALL A NEW SECTION OF FUEL LINE THAT HAS BEEN REDESIGNED FREE OF CHARGE. THE RECALL BEGAN ON NOVEMBER 16, 2006. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438.

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Owner Complaints for the 2007 CHEVROLET AVEO

307 complaints have been filed with NHTSA for the 2007 CHEVROLET AVEO. Below is a breakdown by vehicle component.

Air Bags
Complaints: 63 16 Crashes 1 Fire 22 Injuries 2 Deaths
Electrical System
Complaints: 47 2 Crashes 6 Fires 2 Injuries
Exterior Lighting
Complaints: 29 5 Fires
Engine
Complaints: 13 2 Fires
Air Bagsfrontal
Complaints: 12 4 Crashes 2 Injuries
Engine And Engine Cooling
Complaints: 11 1 Crash
Air Bagsfrontalsensorcontrol Module
Complaints: 9
Steering
Complaints: 9 2 Crashes 2 Fires 4 Injuries
Vehicle Speed Control
Complaints: 9
Unknown Or Other
Complaints: 7 1 Crash 1 Fire 1 Death
Power Train
Complaints: 6
Service Brakes Hydraulic
Complaints: 6 1 Crash
Suspension
Complaints: 6
Power Trainautomatic Transmission
Complaints: 5 1 Crash
Fuel System Gasoline
Complaints: 4 1 Crash 1 Fire 1 Injury
Fuelpropulsion System
Complaints: 4 1 Crash 1 Fire
Seat Belts
Complaints: 4 2 Fires
Structurebody
Complaints: 4 1 Crash 1 Fire 3 Injuries
Exterior Lightingheadlights
Complaints: 3
Seats
Complaints: 3 1 Fire 1 Injury
Structure
Complaints: 3
Suspensionfront
Complaints: 3
Tires
Complaints: 3 1 Crash
Visibilitywindshield
Complaints: 3
Electrical Systemignition
Complaints: 2
Engine And Engine Coolingcooling System
Complaints: 2
Engine And Engine Coolingengine
Complaints: 2
Parking Brake
Complaints: 2 2 Crashes
Service Brakes
Complaints: 2
Service Brakes Electric
Complaints: 2 1 Crash
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slip
Complaints: 2
Visibility
Complaints: 2
Wheels
Complaints: 2 1 Fire
Wheelsrim
Complaints: 2
Electrical System12v24v48v Battery
Complaints: 1
Electrical Systemwiringfuses And Circuit Breakers
Complaints: 1
Electronic Stability Control Esc
Complaints: 1
Engine And Engine Coolingenginegasoline
Complaints: 1
Engine And Engine Coolingexhaust System
Complaints: 1
Equipment Adaptivemobility
Complaints: 1
Equipmentelectricalradiotape Deckcd Etc
Complaints: 1
Latcheslockslinkagesdoorslatch
Complaints: 1
Power Trainautomatic Transmissiongear Position Indication Prndl
Complaints: 1
Power Trainaxle Hubs
Complaints: 1
Power Trainclutch Assembly
Complaints: 1
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slipabs Warning Light
Complaints: 1
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slipwheel Speed Sensortone Ring
Complaints: 1
Service Brakes Hydraulicfoundation Componentsdiscrotor
Complaints: 1
Service Brakes Hydraulicpedals And Linkages
Complaints: 1
Steeringgear Box Other Than Rack And Pinion
Complaints: 1
Structurebodydoor
Complaints: 1
Suspensionfrontcontrol Arm
Complaints: 1
Suspensionfrontwheel Bearing
Complaints: 1
Vehicle Speed Controlcruise Control
Complaints: 1
Visibilitywiper
Complaints: 1

Most Recent Complaints

#11713135 | AIR BAGS | | N/A miles
While driving, the vehicle began experiencing repeated electrical failures including blown fuses, inoperative headlights and brake lights, and the transmission becoming locked in PARK. When the fuse blows, the gear shift cannot be moved out of PARK and the ignition key cannot be removed, leaving the vehicle stuck and unable to be driven or safely turned off. The brake lights and daytime running lights also stop working, making the vehicle unsafe to operate in traffic. This condition has been occurring repeatedly and requires frequent fuse replacement just to move or shut off the vehicle. An emergency override hole on the shifter had already been exposed, indicating the problem existed before and the vehicle was previously being forced out of PARK manually. A tow truck driver had to use this override to move the vehicle. The airbag warning light is also illuminated, indicating the safety restraint system may not function properly in a crash. These failures create a serious safety risk due to loss of exterior lighting, inability to shift, inability to turn the ignition off, and possible airbag malfunction. This failure is consistent with a known defect involving the Daytime Running Light (DRL) module overheating and causing electrical shorts, as documented in manufacturer recall and technical service bulletins for this vehicle. The problem has been reproduced multiple times and remains unresolved.
#11713137 | AIR BAGS | | N/A miles
The airbag warning light has remained illuminated since I acquired the vehicle in January 2025. The warning light stays on continuously and does not reset. This indicates a fault in the airbag system, and I have been advised that when this light is on, the airbags may be disabled and may not deploy in a crash. The vehicle has also experienced ongoing electrical problems, including lighting failures, blown fuses, and shift-interlock malfunctions, which suggests an electrical system fault affecting multiple safety-related systems. These issues create concern that the airbag control system may be impacted by the same electrical malfunction. The vehicle has not been repaired or diagnosed by a dealer for the airbag issue. The condition is still present and the warning light remains illuminated. This failure creates a serious safety risk because the airbags may not function in the event of a collision.
#11713135 | ELECTRICAL SYSTEM | | N/A miles
While driving, the vehicle began experiencing repeated electrical failures including blown fuses, inoperative headlights and brake lights, and the transmission becoming locked in PARK. When the fuse blows, the gear shift cannot be moved out of PARK and the ignition key cannot be removed, leaving the vehicle stuck and unable to be driven or safely turned off. The brake lights and daytime running lights also stop working, making the vehicle unsafe to operate in traffic. This condition has been occurring repeatedly and requires frequent fuse replacement just to move or shut off the vehicle. An emergency override hole on the shifter had already been exposed, indicating the problem existed before and the vehicle was previously being forced out of PARK manually. A tow truck driver had to use this override to move the vehicle. The airbag warning light is also illuminated, indicating the safety restraint system may not function properly in a crash. These failures create a serious safety risk due to loss of exterior lighting, inability to shift, inability to turn the ignition off, and possible airbag malfunction. This failure is consistent with a known defect involving the Daytime Running Light (DRL) module overheating and causing electrical shorts, as documented in manufacturer recall and technical service bulletins for this vehicle. The problem has been reproduced multiple times and remains unresolved.
#11713135 | EXTERIOR LIGHTING | | N/A miles
While driving, the vehicle began experiencing repeated electrical failures including blown fuses, inoperative headlights and brake lights, and the transmission becoming locked in PARK. When the fuse blows, the gear shift cannot be moved out of PARK and the ignition key cannot be removed, leaving the vehicle stuck and unable to be driven or safely turned off. The brake lights and daytime running lights also stop working, making the vehicle unsafe to operate in traffic. This condition has been occurring repeatedly and requires frequent fuse replacement just to move or shut off the vehicle. An emergency override hole on the shifter had already been exposed, indicating the problem existed before and the vehicle was previously being forced out of PARK manually. A tow truck driver had to use this override to move the vehicle. The airbag warning light is also illuminated, indicating the safety restraint system may not function properly in a crash. These failures create a serious safety risk due to loss of exterior lighting, inability to shift, inability to turn the ignition off, and possible airbag malfunction. This failure is consistent with a known defect involving the Daytime Running Light (DRL) module overheating and causing electrical shorts, as documented in manufacturer recall and technical service bulletins for this vehicle. The problem has been reproduced multiple times and remains unresolved.
#11504723 | FUEL SYSTEM, GASOLINE | | N/A miles
The contact owns a 2007 Chevrolet Aveo. The contact was made aware of NHTSA Campaign Number: 06V398000 (Fuel System, Gasoline) however, the VIN was not included in the recall. The contact stated that after the vehicle was involved in an accident, the vehicle lost motive power and failed to restart on various occasions. No warning lights were illuminated, and the vehicle was towed to the contact's residence. The vehicle was then towed to an independent mechanic, where it was diagnosed that the fuel pump needed to be replaced. The vehicle was repaired; however, the contact stated that the failure had reoccurred, and the vehicle failed to restart. The manufacturer was made aware of the failure. The failure mileage was unknown.

View all Air Bags complaints →

Safety Rating for the 2007 CHEVROLET AVEO

NHTSA has not yet tested the 2007 CHEVROLET AVEO in its New Car Assessment Program.

Technical Service Bulletins for the 2007 CHEVROLET AVEO

General Motors, LLC has issued 7 technical service bulletins (TSBs) for the 2007 CHEVROLET AVEO. TSBs are notices sent by manufacturers to their dealers describing a known issue and the recommended repair procedure.

PIC-3209-B — FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM

GENERAL MOTORS: IT HAS BEEN IDENTIFIED THAT THE CURRENT FUEL GAUGE INACCURATE/INOPERATIVE DIAGNOSTICS IN SI-2000 ARE MISSING SOME VERY IMPORTANT INFORMATION. *PE UPDATED 2/16/11. *PE

06-06-01-021 — ENGINE AND ENGINE COOLING:ENGINE

EI06005 - 1.6L L91 TIMING BELT INSPECTION, MAINTENANCE, WORN, WEAR. *KB UPDATED 3/31/08. *NJ UPDATED 5/15/08. *NJ UPDATED 11/5/10. *PE

SB-10-01-34-001 — ENGINE AND ENGINE COOLING:ENGINE

CHEVROLET: HVAC BLOWER MOTOR INOPERATIVE, BLOWER MOTOR OPERATES ON HIGH SPEED ONLY (REPLACE BLOWER MOTOR AND RESISTER). THIS CONDITION MAY BE CAUSED BY AN OPEN RESISTOR. THE BLOWER MOTOR OPERATES CORRECTLY AFTER REPLACING THE RESISTER, BUT THE RESISTOR MAY FAIL AGAIN DUE TO A FAULTY BLOWER MOTOR. *PE

SB-08-07-129-001 — POWER TRAIN:AUTOMATIC TRANSMISSION

GENERAL MOTORS: EI08247-SHIFTER CANNOT BE MOVED FROM PARK POSITION; UNABLE TO SHIFT OUT OF PARK. *PE UPDATED 5/14/09. *PE

08-05-25-003 — SERVICE BRAKES, AIR:ANTILOCK:ABS WARNING LIGHT

ABS WARNING LIGHT ON, DTC 1200 OR 1203 SET (REPLACE FRONT ABS SENSOR). *PE

060604050 — ENGINE AND ENGINE COOLING:ENGINE

POOR ACCELERATION, THROTTLE BODY FROZEN SHUT OR STUCK CLOSED. DTC P1516, P2106 AND/OR P2110. SET IN COLD WEATHER CONDITIONS. *KB

3988 — ENGINE AND ENGINE COOLING:ENGINE

HELI-COIL THREADS PULL OUT OF OIL PAN DRAIN PLUG OPENING - REPLACE OIL PAN. *KB

NHTSA Investigations for the 2007 CHEVROLET AVEO

There are no NHTSA defect investigations on record for this vehicle.

Other Model Years of the CHEVROLET AVEO

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Other CHEVROLET Models

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