2005 CHEVROLET AVEO Engine And Engine Cooling Problems

TL* THE CONTACT OWNS A 2005 CHEVROLET AVEO. THE CONTACT STATED THAT THE ENGINE OVERHEATED AND THE TEMPERATURE GAGE DISPLAY STATED THAT THE VEHICLE WAS OVERHEATING. THE FAILURE RECURRED ON SEVERAL OCCASIONS. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE IT WAS DIAGNOSED THAT THE DRL MODULE NEEDED TO BE REPLACED. THE CONTACT RECEIVED A NOTIFICATION FOR NHTSA CAMPAIGN ID NUMBER: 14V261000 (EXTERIOR LIGHTING), HOWEVER THE PART NEEDED TO PERFORM THE RECALL REPAIR WAS UNAVAILABLE. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 32,000.

TIMING BELT FAILED. DESTROYING THE HEADS AND PISTONS. ..UPDATED 07-05-13 *BF

COMING HOME FROM WORK, DASH LIGHTS GOT BRIGHTER, AIRBAG LIGHT STAYED ON, CAR TRIED TO STALL AROUND A CORNER WHEN BRAKES WERE PRESSED. TOOK IN FOR SERVICE, HAD ALTERNATOR AND BATTERY REPLACED, ALSO SERPENTINE BELT. THIS WAS 4 MONTHS AGO. PROBLEM WAS NOT FIXED, JUST MADE IT LESS SEVERE. SINCE THAT TIME, WHEN YOU HIT THE BRAKES THE HEADLIGHTS DIM. THE DASH CLOCK COMES ON AND OFF RANDOMLY, THE AIRBAG LIGHT IS ON ALL THE TIME. WHEN IT IS COLD (THE CAR, NOT THE WEATHER), THE TRANSMISSION HAS A HARD TIME SHIFTING. AS OF THIS MORNING IT WILL NOT START. AM GOING TO HAVE IT LOOKED AT TOMORROW MORNING, BUT DO NOT HAVE HIGH HOPES. BOUGHT CAR IN 2006 WITH 8,000 MILES ON IT, HAVE HAD SHIFT LOCK ASSEMBLY REPLACED, WHEEL BEARINGS, BATTERY, ALTERNATOR, SERPENTINE BELT. PROBABLY OTHER THINGS I CANNOT THINK OF RIGHT NOW. THE ELECTRICAL PROBLEM WORRIES ME...

2005 AVEO (BOUGHT NEW) WITH TIMING BELT FAILURE DESTROYING ENGINE. HAD THIS HAPPENED ON THE INTERSTATE AT 70 MILES AN HOUR IT COULD HAVE BEEN FATAL. FROM MY RESEARCH GMC HAS KNOWN ABOUT THIS ISSUE SINCE AT LEAST 2006 AND YET HAVE NOT ASSISTED CONSUMERS TO CORRECT THIS NOR RECALLED THEIR CAR. I HAVE READ REPORTS ON ALMOST ALL YEARS OF AVEO HAVING THIS PROBLEM WELL BEFORE THE 60000 RECOMMENDED TIMING BELT REPLACEMENT. TWO DIFFERENT MECHANICS CONFIRMED TIMING BELT FAILURE. ALL I GET FROM GMC IS THE RUN AROUND. UPSET OVER MONEY BUT MORE CONCERNED ABOUT THESE CARS BEING ON THE HIGHWAYS AND CREATING SOME HORRIBLE ACCIDENT WHEN THE ENGINE SUDDENLY STOPS WORKING AND CONTROLLING THE CAR IS DIFFICULT OR IMPOSSIBLE. PLANNING TO GET RID OF MINE, CAN'T AFFORD THE THOUSANDS OF DOLLARS TO FIX NOR DO I TRUST THIS CAR. *TR

THERMOSTAT HOUSING HAS CRACKED DUE TO ITS UNRELIABLE PLASTIC COMPOSITION. AFTER FAILURE, COOLANT WAS LEAKED THROUGHOUT ENGINE COMPARTMENT CREATING A MAJOR FIRE HAZARD AND CAUSING DAMAGE TO MULTIPLE ENGINE COMPONENTS. AFTER RESEARCHING THIS PROBLEM, NUMEROUS COMPLAINTS WERE DISCOVERED WITH THE EXACT NATURE. *KB

2005 CHEVROLET AVEO. CONSUMER WRITES IN REGARDS TO TIMING BELT FAILURE *TGW THE CONSUMER STATED WHILE DRIVING 70 MPH, THE VEHICLE SUDDENLY STOPPED RUNNING, IT FELT AS THOUGH THE TRANSMISSION HAD FALLEN OUT. WHILE TRYING TO GET TO THE EMERGENCY LANE, THE VEHICLE WOULD NOT ACCELERATE. UPON INSPECTION, IT WAS DETERMINED THE TIMING BELT IDLE PULLEY HAD BROKEN, ALONG WITH THE SERPENTINE BELT, THERMOSTAT, WATER PUMP, AS WELL AS ALL OF THE 16 VALVES WERE BENT. THE TOTAL COST IN PARTS AND LABOR WAS $ 2,914.54. THE CONSUMER ALSO STATED THE DOOR LOCK CYLINDER FELL INTO THE DOOR PANEL, THE VACUUM SUPPLY LINE TO THE SENSOR WAS CRACKED, WHICH CAUSED A VACUUM LEAK.

TL* THE CONTACT OWNS A 2005 CHEVROLET AVEO. THE CONTACT STATED THAT THE TIMING BELT GEAR WAS FRACTURED ON ONE SIDE AND THE OTHER SIDE WAS CLOSE TO FAILING. THE TIMING BELT WAS REPLACED TWICE PRIOR TO THE MOST RECENT FAILURE BY A LOCAL MECHANIC, BUT THE FAILURE RECURRED. NEITHER THE DEALER NOR THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 74,000 AND THE CURRENT MILEAGE WAS 126,096.

WAS ENROUTE TO WORK IN 2005 CHEVROLET AVEO WHEN THE TIMING GEAR PULLEY BROKE ON THE MOTOR. THE ENGINE WAS DESTROYED AS I FOUND OUT LATER. 5 OR 6 WEEKS EARLIER I HAD JUST HAD THE TIMING BELT REPLACED. I HAD IT REPLACED BEFORE FACTORY RECCOMENDATIONS. MY MECHANIC TOLD ME THEN I NEEDED TO HAVE IT CHANGED. THE BELT DID NOT BREAK TO CAUSE ENGINE FAILURE. A CHEAP PLASTIC PULLEY BROKE INSTEAD. WHEN THE PULLEY BROKE THE TIMING BELT WENT LIMP AND THE ENGINE DECIDED TO DEPOSIT SOME VALVES THROUGH 1 PISTON. THIS TO ME IS A SAFETY CONCERN SINCE IT WAS ALL I COULD DO TO GET THE CAR OFF THE INTERSTATE. CHEVROLET KNOWS ABOUT THESE PROBLEMS AND THEY DONT SEEM TO CARE. I DONT THINK THIS VEHICLE SHOULD BE ALLOWED TO BE SOLD. *TR

THE PREVIOUS EVENING WE WERE COMING HOME FROM VISITING SOME FRIENDS ,THE CAR WAS NEVER OVER 100 MILES DAY WE BOUGHT IT UNTIL THE TIME OF THE ENGINE'S DEMISE,WE NOTICED A SLIGHT CLICKING NOISE OVER THE MUSIC OF THE RADIO, PULLING INTO A LIGHTED AREA, WE FOUND ALL FLUIDS FINE, NO DRIPPING, NO HEATING UP, NO STALLING, NO REAL INDICATIONS OF ANY TROUBLE EXCEPT A SLIGHT CLICKING.. THE NEXT MORNING I NOTICED A CLICKING AT START UP, IMMEDIATELY I DROVE OFF TO THE REPAIR SHOP THAT WAS JUST BLOCKS AWAY,WHEN I WAS WITHIN 1 BLOCK OF THE SHOP THE ENTIRE SYSTEM SHUT DOWN, WE WERE FORCED TO GET A WRECKER TO TOW US THE LAST BLOCK. THE INDEPENDENT REPAIRMAN INFORMED US THIS WAS A COMMON PROBLEM WITH THIS MAKE OF AUTO (AVEO) DUE TO A DESIGN DEFECT WITH THE TIMING BELT ,IT WOULD DESTROY THE ENGINE AND HE COULD NOT...

2005 AVEO 63,000 THIS AVEO QUIT PULLING OUT FROM THE TURNPIKE BOOTH ON PA.43. IT WAS TOWED TO FIKE CHEVROLET WHERE I WAS TOLD THE TIMING TENSIONER PULL SPLIT IN HALF THROWING THE TIMING BELT OFF. SINCE THIS IS A INTERFERENCE ENGINE ( MEANING WITHOUT THE TIMING BELT THE VALVES HIT THE PISTONS) IT CAUSES A CATASTROPHIC FAILURE TO THE CYLINDER HEAD AND POSSIBLE PISTON DAMAGE. THE DEALER SALVAGE YARDS AND MOST OTHER MECHANICS ADMIT THIS IS A DEFECT IN THE PLASTIC PULLEYS AND TIMING BELT. GM SAYS (IT HAPPENS TO ALL OF THEM ) AND WILL NOT COMPENSATE FOR DAMAGES. I ASK GM IF THEY RECORDED MY CONVERSATION AND THEY DO BUT WILL NOT ALLOW ME A COPY BECAUSE IT'S FOR (INTERNAL USE ONLY) THIS AVEO HAD IT'S TIMING BELT AND HEAD REPLACED AT 11,400 MILE AND AT THE CURRENT MILEAGE IS UNDER THE MILEAGE FOR RECOMMENDED REPLACEMENT. FRONT...

CRACKED THERMOSTAT HOUSING- CHEAPLY MADE (PLASTIC) THERMOSTAT HOUSING WHICH CAN EASILY CRACK AND IT HAS IN SEVERAL AVEO BETWEEN THE YEARS 2004-2006. I HAVE A 2005 CHEVY AVEO AND IT CRACKED COSTING ME ENTIRELY TOO MUCH MONEY ON A TOW, RENTAL CAR ETC. *TR

TL* THE CONTACT OWNS A 2005 CHEVROLET AVEO. THE CONTACT WAS DRIVING APPROXIMATELY 40-45 MPH WHEN A KNOCKING WAS HEARD FROM THE ENGINE. THE CONTACT REMOVED THE VEHICLE FROM THE ROADWAY AND SHUT THE VEHICLE OFF BUT THE VEHICLE FAILED TO RESTART. THE VEHICLE WAS THEN TOWED TO A LOCAL REPAIR SHOP WHERE SHE WAS ADVISED THAT THERE WERE DAMAGES TO THE ENGINE VALVES AND THAT THE HEAD WOULD NEED TO BE REMOVED. THE MECHANIC ALSO RECOMMENDED TAKING THE VEHICLE TO AN AUTHORIZED DEALER. THE VEHICLE WAS NOT TAKEN TO A DEALER. SHE CONTACTED THE MANUFACTURER AND THEY ADVISED HER THAT THEY COULD NOT PROVIDE ANY ASSISTANCE UNTIL THE VEHICLE WAS INSPECTED BY AN AUTHORIZED DEALER. THE VEHICLE WAS NOT REPAIRED. THE VIN WAS UNAVAILABLE. THE APPROXIMATE FAILURE MILEAGE WAS 78,000.

THE TIMING BELT IDLER PULLEY BROKE, MY TIMING BELT IS STRIPPED, AND MY VALVES ARE BENT ON MY 2005 CHEVY AVEO. IT HAS 58,872 MILES. I BOUGHT IT LESS THAN 8 WEEKS AGO. GM IS NOT BEING COOPERATIVE. *TR

I HAVE A 2005 CHEVROLET AVEO WITH 50,000 MILES. I HAVE DONE THE ROUTINE MAINTENANCE ON THE VEHICLE. HOWEVER, A WEEK AGO THE TIMING BELT BROKE AND RUINED MY ENGINE. IN MY MAINTENANCE BOOK IT SAYS NOT TO CHANGE THE BELT UNTIL 60,000 MILES AND GM IS TELLING ME IT IS MY PROBLEM SINCE I AM NO LONGER UNDER WARRANTY. I HAVE LOOKED ON LINE AND FOUND OTHERS WHO HAVE PROBLEMS WITH THEIR TIMING BELTS GOING BEFORE THE REQUIRED MAINTENANCE. CAN YOU PLEASE HELP. THEY WANT $2,200 TO FIX VEHICLE. THIS OCCURRED WHILE I WAS DRIVING AND I LOST POWER IN MY CAR WHILE GLIDING THROUGH A RED LIGHT. THANK GOD NO ONE HIT ME. UPDATED IVOQ 02/02/11 *TR

WAS DRIVING TO WORK AND WENT THROUGH A DRIVE THROUGH FOR COFFEE. NOTICED THAT WHILE IDLE, MY CAR STARTED TO OVER HEAT. CONTINUED ON TO WORK APPROX 1 MILE DOWN THE ROAD. WHEN I GOT THERE I OPENED THE HOOD AND FOUND THAT A HOSE WAS NO LONGER CONNECTED TO THE THERMOSTAT HOUSING. THEN I NOTICED THAT THE PLASTIC HOUSING ITSELF WAS CRACKED IN HALF AND HANGING OFF THE CAR. IT COST ME ABOUT $80 FOR A REPLACEMENT METAL PART WHICH I HAD INSTALLED BY A FRIEND. THIS HAPPENED DURING THE SUMMER 2010; CAR HAD APPROX 51,000 MILES. IT IS NOW DECEMBER 2010, AND CAR HAS APPROX 56,00 MILES. MY CHECK ENGINE LIGHT IS ON AND I BROUGHT THE CAR TO A CAR PART STORE TO HAVE THEM CHECK THE CODE. APPARENTLY NOW I HAVE TO REPLACE THE OXYGEN SENSOR, WHICH COSTS ABOUT $150.00 + LABOR. I BOUGHT THIS CAR...

BUSTED TIMING BELT PULLEY AFTER ONLY 46K MILES. BUSTED ALL 16 VALVES. REQUIRED A COMPLETE HEAD JOB AT OVER 2K$. *TR

MY WIFE WAS DRIVING TO THE GROCERY STORE ABOUT A MILE AWAY IN A 2005 CHEVY AVEO. WHEN SHE GOT THERE SMOKE WAS POURING OUT OF HER HOOD. UPON FURTHER INSPECTION, THE (PLASTIC) THERMOSTAT HOUSING WAS SPLIT IN HALF ALLOWING ALL THE RADIATOR FLUID TO SPILL OUT. AFTER FURTHER RESEARCH, THIS HAS BEEN A WIDESPREAD PROBLEM ON THIS CAR AND THE MANUFACTURER HAS EVEN SWITCHED TO USING ALUMINUM THERMOSTAT HOUSINGS INSTEAD OF THE PLASTIC ONES WITHOUT POSTING A RECALL. IF SHE HAD BEEN DRIVING MORE THAN A MILE DOWN THE ROAD, IT IS VERY POSSIBLE HER ENGINE WOULD HAVE OVER HEATED AND POSSIBLY WARPED THE HEADS AND DESTROYED HER ENGINE. THIS KNOWN PROBLEM NEEDS TO BE A RECALL. *TR

TL* THE CONTACT OWNS A 2005 CHEVROLET AVEO. THE CONTACT STATED THE VEHICLE OVERHEATED AS A RESULT OF THE THERMOSTAT CASING MELTING. THE DEALER STATED THE CASING WAS MELTED BECAUSE IT WAS MANUFACTURED FROM OF PLASTIC. THERE WAS NOT A RECALL FOR THE FAILURE HOWEVER THE DEALER ADVISED THAT THE DESIGN HAD RECENTLY CHANGED ON THE CASING FROM PLASTIC TO METAL. THE FAILURE AND CURRENT MILEAGE WAS 85,000. UPDATED 11/16/10. *LJ

I WAS RUNNING ERRANDS WHEN STEAM CAME GUSHING OUT ON MY PASSENGER SIDE IN THE HOOD AREA. I PULLED OVER TO DISCOVER THAT MY THERMOSTAT HOUSING WAS BROKEN AND MY THERMOSTAT LAYING ELSEWHERE IN THE CAR. I SEARCHED THE INTERNET AND DISCOVERED THAT THIS IS A WELL-KNOWN PROBLEM. THE CURRENT THERMOSTAT HOUSING IS MADE OF PLASTIC. THE DESIGN IS SUCH THAT THE ONLY THING THAT WAS HOLDING THE THERMOSTAT IN WAS A SOUND WELDED PLASTIC SEAM. I HAVE ORDERED A NEW METAL HOUSING WITH AN IMPROVED DESIGN. TO ME, THIS INDICATES CHEVY KNEW ABOUT THIS PROBLEM. CALLED CHEVY CONSUMER LINE AND THEY GAVE THE OLD LINE OF YOUR CAR IS NOT UNDER WARRANTY AND CLAIMED THEY HAD NO HISTORY OF COMPLAINTS. *TR

I HAVE JUST OVER48,000 THOUSAND MILES ON MY 2005 CHEVY AVEO HATCHBACK. THE THERMOSTAT HOUSING UNIT ON THIS VEHICLE IS MADE OUT OF PLASTIC. OVER TIME IT WILL WEAR DOWN, AND EVENTUALLY CRACK. AS A RESULT, THE ENGINE COOLANT WILL LEAK OUT AND YOUR ENGINE WILL OVERHEAT. IT IS NOT PART OF THE POWER TRAIN WARRANTY COVERAGE AND WITH TAX THE REPAIR RAN $312 DOLLARS. THIS IS FOR A DESIGN ISSUE WITH USING HARDWARE WITH A PLASTIC HOUSING. THE DEALERSHIP KNOWS THIS ISSUE EXISTS AND THAT YOU'LL HAVE TO COME IN FOR REPAIRS EVENTUALLY. LUCKILY I WASN'T ON THE FREEWAY WHEN THIS HAPPENED AND TRAVELING AT LOW ENOUGH SPEEDS TO MAKE IT HOME SAFELY. I THEN HAD THE CAR TOWED TO THE DEALERSHIP FOR REPAIRS. THE AUTOMOTIVE REPRESENTATIVE ADVISED THERE WASN'T ANY REAL WAY TO AVOID THE INCIDENT WITH ANY PREVENTIVE MAINTENANCE. I SAID IT WAS NOTHING THAT I DID...

TL*THE CONTACT OWNS A 2005 CHEVROLET AVEO. THE CONTACT WAS DRIVING APPROXIMATELY 40 MPH. THERE WAS A POPPING NOISE, THE ENGINE SHUT OFF AND THE ELECTRICAL SYSTEM REMAINED ON. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC FOR DIAGNOSTIC TESTING. THE FAILURE WAS CONTRIBUTED TO A SHATTERED TIMING PULLEY; HOWEVER, THE VEHICLE WAS TOWED TO AN AUTHORIZED DEALER. THE VEHICLE WAS NOT REPAIRED WHEN THE COMPLAINT WAS FILED. THE FAILURE AND CURRENT MILEAGES WERE 60,000.

WE WERE DRIVING ALONG IN THE DEAD OF WINTER AND NOTICED THERE WAS NO HEAT. WE HOOKED IT UP TO A CODE READER AND IT CAME UP P0128 A THERMOSTAT HOUSING FAULT. BROUGHT IT IN TO GET CHECKED AND IT IS THE THERMOSTAT HOUSING AND THE SERVICE CENTER EMPLOYEES ALL KNEW THIS A KNOWN FAILURE ON THIS VEHICLE. THE OUT OF POCKET COST 160.00 FOR PART ONLY FROM CHEVY NOT INCLUDING LABOR. THE NEW ONE IS METAL NOT PLASTIC LIKE THE ONE THAT ROLLED OUT OF THE FACTORY, SO THIS MUST BE A CONSUMER PAID RECALL. WHICH SHOULD BE AGAINST THE LAW. IF YOU MAKE A FAULTY PART THAT FAILS YOU SHOULD PAY FOR IT. JUST ASK TOYOTA, THEY ARE. *TR

IT JUST COST ME $178 TO REPLACE THE CHEAP, SHOULD'VE BEEN RECALLED THERMOSTAT HOUSING. NOW 3 DAYS LATER MY TIMING BELT, SERPENTINE BELT AND TENSION PULLEY BROKE THAT IS GOING TO COST ME $500 TO FIX. GM DOES NOT WANT TO SEEM TO TAKE ANY RESPONSIBILITY FOR THE UNSAFE VEHICLE THEY SOLD ME. THERE ARE MANY, MANY, MANY COMPLAINTS ON LINE OF OTHER 2005 CHEVY AVEO OWNERS. I INTEND TO GET AN ATTORNEY AND SUE GM. I HAVE A 7 YEAR OLD GRANDSON WHO WAS IN THE CAR WITH ME WHEN IT BROKE DOWN. THIS IS TWICE IN ONE MONTH THAT THINGS HAVE BROKEN ON THIS CAR. I AM ALSO LOOKING INTO THE LEMON LAW. SHAME ON GM. *TR

DRIVING MY 2005 CHEVROLET AVEO ON THE HIGHWAY FOR 10 MIN NOTICED SMOKE OR STEAM COMING OUT OF THE PASSENGER SIDE HOOD PLASTIC THERMOSTAT HOUSING CRACKED AT 49,100 MILES. DAMAGED ENGINE DUE TO OVERHEATING NO WARNING LIGHTS CAME UP BEFORE THERMOSTAT HOUSING BROKE. *TR

2005 CHEVY AVEO...TIMING BELT SNAPPED WITH NO WARNING IN LEFT HAND LANE ON HIGHWAY. I SERVICED MY CAR AND NEVER WAS GIVEN WARNING BY CHEVY DEALER I WENT TO. CAR JUST STOPPED COLD...VERY DANGEROUS. NOW THE MOTOR IS TRASHED, THE CAR USELESS. THIS VEHICLE NEEDS TO BE RECALLED! *TR

I DRIVE A 2005 CHEVY AVEO, YESTERDAY 10-22-08, WHILE I WAS DRIVING ON THE FREEWAY, MY ENGINE TEMP SHOT UP TO MAX. LUCKILY I WAS JUST COMING UP ON MY EXIT SO I GOT TO THE BOTTOM OF THE OFFRAMP AND PULLED OFF TO THE SIDE. SMOKE WAS POURING OUT THE HOOD OF MY CAR. IT TURNS OUT THE PLASTIC HOUSING THERMOSTAT HOUSING CRACKED IN HALF AND ALL THE COOLANT IN MY CAR POURED OUT. WHILE I WAS SITTING ON THE SIDE OF THE ROAD WAITING FOR THE TOW TRUCK MY ENGINE CONTINUED TO GET OVERHEATED. I REPLACED MY WATER PUMP HOUSING MYSELF CHEVY HAS AN UPDATED THERMOSTAT HOUSING MADE OF METAL NOW, BUT NOW I HAVE LARGE AMOUNTS OF AIR BLOWING THROUGH MY COOLANT RESERVOIR. MY HEAD GASKET IS BLOWN AND POSSIBLY THE HEAD IS WARPED. I WAS LOOKING ON LINE FOR INFO AND IT TURNS OUT THIS IS...

DRIVING ON THE FREEWAY UPHILL. NO WARNING LIGHTS, NO CHANGE IN TEMPERATURE. THERMOSTAT HOUSING BROKE IN HALF AT THE SEAM. THERMOSTAT IS ORIGINALLY FROM FACTORY, PERMANENTLY ENCASED IN A PLASTIC TYPE HOUSING. THIS IS ALL ONE (1) PIECE. CHEVY HAS SUPERSEDED THIS ITEM WITH A METAL TYPE HOUSING WITHIN THEIR RANKS/COMPUTERS, BECAUSE IT WAS A KNOWN ISSUE. THIS ITEM (PLASTIC THERMOSTAT HOUSING) KNOWINGLY SPLITS AS EARLY AS 30,000 MILES. FOR US IT WAS ABOUT 45,000 MILES. THIS WAS NEVER A RECALL ITEM NOR WAS ANY INFO EVER SENT OUT WARNING ABOUT IT. FAILURE OF THIS PART LEADS TO THE KNOWN LEAKING AND EXPELLING OF HAZARDOUS ANTI-FREEZE/COOLANT ON ROADS BUT ALSO LEADS TO THE UNREALIZED OVERHEATING OF ENGINE. THIS CAN LEAD TO UNNECESSARY ENGINE DAMAGE FROM SIMPLE OVERHEATING OF OIL TO THE EXTREME OF BLOWN HEAD GASKETS, BLOWN/BROKEN CYLINDER RINGS, WARPED ENGINE HEADS OR COMPLETE ENGINE SEIZURE. THIS FAILING PART WAS...

2005 CHEVY AVEO. THERMOSTAT IS ORIGINALLY, FROM FACTORY, PERMANENTLY ENCASED IN A PLASTIC TYPE HOUSING. THIS IS ALL ONE (1) PIECE. CHEVY HAS SUPERSEDED THIS ITEM WITH A METAL TYPE HOUSING WITHIN THEIR RANKS/COMPUTERS, BECAUSE IT WAS A KNOWN ISSUE. THIS ITEM (PLASTIC THERMOSTAT HOUSING) KNOWINGLY SPLITS AS EARLY AS 30,000 MILES. FOR US IT WAS ABOUT 46,000 MILES. THIS WAS NEVER A RECALL ITEM NOR WAS ANY INFORMATION EVER SENT OUT WARNING ABOUT IT. FAILURE OF THIS PART LEADS TO THE KNOWN LEAKING AND EXPELLING OF HAZARDOUS ANTI-FREEZE/COOLANT ON ROADS BUT ALSO LEADS TO THE UNREALIZED OVERHEATING OF ENGINE. THIS CAN LEAD TO UNNECESSARY ENGINE DAMAGE FROM SIMPLE OVERHEATING OF OIL TO THE EXTREME OF BLOWN HEAD GASKETS, BLOWN/BROKEN CYLINDER RINGS, WARPED ENGINE HEADS OR COMPLETE ENGINE SEIZURE. CHEVY RETAILS THE NEW METAL PART FROM $82.00 - $95.00. THIS FAILING PART WAS KNOWN EARLY ENOUGH THAT THE NEW PRODUCT...

TL*THE CONTACT OWNS A 2005 CHEVROLET AVEO. WHEN THE CONTACT PULLED OUT INTO TRAFFIC AT 5 MPH, THE VEHICLE WOULD STALL OR ACT AS IF IT WAS NOT GETTING ENOUGH GASOLINE TO DRIVE FORWARD. ON ONE OCCASION, THE VEHICLE COMPLETELY SHUT DOWN WITHOUT WARNING. PRIOR TO THE FAILURE, THE CONTACT PLACED THE VEHICLE INTO PARK AND RESTARTED IT, CAUSING IT TO QUICKLY ACCELERATE FORWARD. THE DEALER COULD NOT DIAGNOSE THE CAUSE OF THE FAILURE. THE CONTACT WAS INFORMED TO RETRIEVE HER VEHICLE BECAUSE THEY DID NOT KNOW WHETHER OR NOT THE FAILURE WAS REPAIRED. SHE ALSO CONSULTED THE MANUFACTURER AND FILED A COMPLAINT. THE VIN WAS UNKNOWN. THE CURRENT MILEAGE WAS APPROXIMATELY 34,700 AND FAILURE MILEAGE WAS APPROXIMATELY 34,500.

TL*THE CONTACT OWNS A 2005 CHEVROLET AVEO. WHILE DRIVING 25 MPH, THE VEHICLE ACCELERATED WITHOUT WARNING AND WAS DIFFICULT TO SLOW DOWN. SHE WAS FORCED TO TURN THE ENGINE OFF AND RESTART IT. THE FIRST FAILURE OCCURRED IN APRIL OF 2006 AT 6,000 MILES. IN JULY 2007, THE DEALER WAS UNABLE TO DIAGNOSE THE FAILURE OR OBTAIN A READING IN THE COMPUTER. ON ONE OCCASION THE FAILURE OCCURRED 4 TIMES IN A DAY. THE DEALER ALSO OFFERED TO PURCHASE THE VEHICLE FOR $7,000. THE FAILURE MILEAGE WAS 6,000 AND CURRENT MILEAGE WAS 15,000.

I HAVE A 2005 CHEVY AVEO AND RECENTLY WAS DRIVING TO WORK WHEN IT STARTED TO SMOKE AND MAKE FUNNY NOISES, AFTER BEING FIXED AT THE DEALERSHIP, I WAS TOLD THAT THE CLUTCH WAS RED HOT, CRACKED THE PLATE AND THE FLY WELL AND WAS A HAZARD TO DRIVE, I HAVE ONLY HAD THE CAR THREE YRS AND NEVER DID ANYTHING TO CAUSE THIS, I AM WONDERING IF THIS WAS A MANUFACTURE OR MECHANICAL ISSUE WITH THE CAR, I ENDED UP PAYING 854$ TO FIX THE CAR BUT FOR THE TIME THAT I WAS WITHOUT IT, I HAD TO TAKE A BUS TO WORK FOR THREE WEEKS AND RELY ON FRIENDS TO HELP ME OUT. IS THIS CAR SAFE? *TR

TOOK THE CAR TO A REPAIR SHOP AND HE SAID THAT THE IDLER WAS OUT OF CONTROL, MELTED AND RUINED MY ENGINE. *TR

TL*THE CONTACT OWNS A 2005 CHEVROLET AVEO. THE CHECK ENGINE LIGHT BEGAN ILLUMINATING ON DECEMBER 6, 2007. THE DEALER STATED THAT THERE WAS A RECALL; HOWEVER, IT DID NOT APPLY TO HER VIN. THE CONTACT WANTS HER VEHICLE INCLUDED IN THE RECALL. THE NHTSA CAMPAIGN ID NUMBER WAS UNAVAILABLE. THE CURRENT AND FAILURE MILEAGES WERE 44,220. UPDATED 03/25/08. *BF UPDATED 01/21/15

CONSUMER LETTER CONCERNING ENGINE SERVICE LIGHT ILLUMINATED. *TS THE ENGINE LIGHT ILLUMINATED DUE TO A FUEL GAUGE ERROR THE FIRST TIME. WHEN THE ENGINE LIGHT ILLUMINATED AGAIN, THE DEALER EXPLAINED THAT THE WIRING HARNESS NEEDED TO BE RELOCATED AND NOT REPAIRED. *JB