2004 CHEVROLET AVEO Power Train Problems
9 NHTSA complaints on file
Power Train Issues in the 2004 CHEVROLET AVEO
9 power train complaints have been filed with NHTSA for the 2004 CHEVROLET AVEO. Of these, 1 involved a crash, 0 involved a fire, and 0 resulted in injury.
9
Complaints
1
Crashes
0
Fires
0
Injuries
0
Deaths
All Power Train Complaints
I AM ON A FIXED INCOME. I BOUGHT THIS CAR USED WITH 22,000 MILES ON IT WHICH I INTENDED TO TAKE CARE OF AND DRIVE FOR YEARS TO COME, IN FACT INTO THE GROUND. THE MANUAL I RECEIVED WITH THE CAR INDICATED THAT THE TIMING BELT SHOULD BE REPLACED AT 100,000. I LIVE IN A RURAL AREA WHERE YOU REALLY NEED A VEHICLE. I HAD DRIVEN TO ANOTHER TOWN FOR A MEDICAL APPOINTMENT. WHILE TRAVELING AT 55 MPH THE CAR JUST DIED IN HEAVY TRAFFIC IN A 55 MPH ZONE. I WAS LUCKY THAT A GOOD SAMARITAN HELPED ME OUT OF THE DANGEROUS CONDITION I WAS IN ON THE ROAD. MY VEHICLE HAD 65,321 MIIES ON IT. I HAD TO HAVE THE CAR TOWED TO A DEALER. IT WAS DETERMINED THE TIMING BELT BROKE CAUSING VALVE DAMAGE. I WAS TOLD IT WOULD COST $5,000 TO REPAIR IT WHICH IS WHAT...
THIS IS THE SAME VEHICLE AS NHTSA INCIDENT 10393028 (SNAPPED PLASTIC THERMOSTAT HOUSING UNIT). DRIVING ON A MULTIPLE LANE FREEWAY AT ~65MPH AND THE TIMING BELT SNAPPED (HIGH PITCHED WHISTLE LIKE THE CAR WINDOW WAS SLIGHTLY OPEN). IMMEDIATELY LOST ALL SPEED CONTROL AND BEGAN RAPIDLY DECELERATING. THANKFULLY, WAS IN RIGHT HAND LANE AND WAS ABLE TO COAST OFF THE NEXT AVAILABLE EXIT. LIKELY WOULD HAVE BEEN KILLED HAD I BEEN IN ANY OTHER LANE IN MORNING TRAFFIC AND LOST CONTROL OF VEHICLE. ONCE STOPPED, CAR COULD NOT BE TURNED BACK ON AND WOULD NOT MOVE UNTIL TURNED INTO ACC MODE WHERE IT FINALLY ALLOWED ME TO SHIFT INTO NEUTRAL. HAD TO BE TOWED, EVENTUALLY TO THE DEALERSHIP. ENGINE DAMAGE WAS CATASTROPHIC AND REQUIRED EXTENSIVE AND EXPENSIVE REPAIRS (3 WEEKS AND APPROXIMATELY $2,700). SNAPPED TIMING BELT ALSO BENT PISTONS AND VALVES AND REQUIRED THE WATER PUMP TO BE REPLACED. THIS IS...
I WAS DRIVING APPROXIMATELY 25MPH WHEN SUDDENLY I HEARD A STRANGE, LOUD RUBBING/ CLATTERING NOISE COMING FROM UNDER THE HOOD. I PULLED THE VEHICLE OVER AND TURNED THE ENGINE OFF. MY BOYFRIEND, WHO IS A MECHANIC, LOOKED AT THE ENGINE AND SAID THE TIMING BELT WAS BROKEN. THE VEHICLE WOULD NOT RESTART AND HAD TO BE TOWED. NOW I AM FINDING OUT THAT THIS IS A KNOWN PROBLEM IN THIS PARTICULAR 4 CYLINDER GM VEHICLE. THIS ENGINE IS AN INTERFERENCE ENGINE. THIS MEANS THAT THE ONLY THING PREVENTING THE VALVES FROM STRIKING THE PISTONS DURING VEHICLE OPERATION IS THE TIMING BELT. IF/ WHEN IT BREAKS, IT CAUSES CATASTROPHIC ENGINE DAMAGE, OFTEN REQUIRING ENGINE REPLACEMENT. ONE OR MORE OF THE TIMING BELT PULLEYS ARE MADE OF PLASTIC. WHEN THE TIMING BELT PULLEY BREAKS, SHARDS OF PLASTIC SNAP OFF AND BECOME LODGED INSIDE OF THE ENGINE, RENDERING THE ENGINE USELESS. ALSO, AT...
DRIVING AT 55 MPH THE CAR FELT LIKE CAME OUT OF 5TH GEAR. I CHECKED TO MAKE SURE THE CAR WAS IN GEAR. PUSHED THE CLUTCH IN (VERY TIGHT). THE CAR WAS LOOSING POWER BUT TACH WAS STILL AT 3000. I COASTED TO THE SIDE OF THE ROAD AND THE CAR HAD NO SPARK. LIGHTS STILL WORKED. I HAD THE CAR TOWED AND FOUND THAT THE TIMING BELT FAILED WHICH TOOK OUT THE WATER PUMP AND DAMAGED MY HEAD. THERE WAS NO WARNING AT ALL. AT THIS TIME I HAVE BEEN TOLD BY MECHANIC AND 2 CHEVROLET DEALERSHIPS THAT THIS IS A COMMON OCCURRENCE. THANK GOD IT WAS 5:15 AM AND NOT A LOT OF TRAFFIC ON THE ROAD. *TR
TL* THE CONTACT OWNS A 2004 CHEVROLET AVEO. THE VEHICLE WAS PARKED AND SHUT OFF WHEN A CHILD WAS ABLE TO SHIFT THE VEHICLE INTO GEAR WITHOUT APPLYING THE BRAKE. THE VEHICLE BEGAN TO ROLL FORWARD UNTIL CRASHING. A POLICE REPORT WAS NOT FILED AND THERE WERE NO INJURIES. THE VEHICLE WAS NOT TAKEN TO HAVE THE FAILURE DIAGNOSED AND WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGE WAS 120,000.
TAKING OF FROM A STOP SIGN, I HEARD A QUICK WHIRRING SOUND AND THE CAR DIED. I PULLED OFF TO THE SIDE OF THE ROAD, WHERE I TRIED TO RESTART THE CAR TO NO AVAIL. THE CAR WAS TOWED TO A CERTIFIED MECHANIC. THE MECHANIC FOUND THAT THE TIMING BELT HAD BROKEN PREMATURELY. IT WAS NOT DUE TO BE CHANGED UNTIL 60,000 MILES. (ORIGINALLY 90,000 IN THE MECHANICS BOOK, AMENDED BY GM) THE TIMING BELT FAILURE CAUSED THE VALVES IN THE ENGINE TO BE BENT AND THE ENGINE RENDERED USELESS.
I HAVE A 2004 CHEVY AVEO THAT WAS PURCHASED BRAND NEW. SINCE IT WAS FIRST PURCHASED THE CLOCK HAS CHANGED TIME BY ITSELF AND THE GEAR SHIFT GETS STUCK IN PARK. *TR
WHEN STARTING THE CAR AND THEN TRYING TO SHIFT FROM "P" TO "D" WILL NOT MOVE HAVE TO TURN THE VEHICLE OFF PUT KEY IN SHIFT LOCK HOLE AND THEN SHIFT TO "N" AND THEN DEPRESS THE BRAKE, START THE VEHICLE THEN SHIFT DOWN TO "D" OR UP TO "R". *TR
DRIVING BACK TO SAINT LOUIS MISSOURI FROM LAKE WALES FLORIDA WHEN TIMING BELT BROKE ON MY 2004 CHEVROLET AVEO. ENGINE DIED AND FROM WHAT I'VE READ ON THE INTERNET THE ENGINE DESIGN ON THESE CARS IS AN "INTERFERENCE" ENGINE WHICH MEANS WHEN THE TIMING BELT BREAKS IT BASICALLY DESTROYS YOUR CAR. I CANT UNDERSTAND WHY A COMPANY WOULD KNOWINGLY SELL AND NOT WARN CUSTOMERS THAT CATASTROPHIC ENGINE DAMAGE WILL OCCUR FROM A SIMPLE BELT BREAKING ON THESE PARTICULAR ENGINES. *TR
Other 2004 CHEVROLET AVEO Problem Areas
Engine And Engine Cooling
31 complaints
Electrical System
27 complaints
Engine
21 complaints
Air Bags
15 complaints
Engine And Engine Coolingcooling System
14 complaints
Engine And Engine Coolingengine
13 complaints
Exterior Lighting
10 complaints
Seat Beltsrearother
9 complaints
Power Trainautomatic Transmission
8 complaints
Seat Belts
8 complaints
Steering
6 complaints
Air Bagsfrontal
5 complaints
Fuel System Gasoline
5 complaints
Vehicle Speed Control
5 complaints
Service Brakes Hydraulic
4 complaints
Structure
4 complaints
Unknown Or Other
4 complaints
Electrical Systemignition
3 complaints
Engine And Engine Coolingexhaust Systememission Control
3 complaints
Tires
3 complaints
Visibilitywindshield Wiperwasher
3 complaints
Air Bagsfrontalsensorcontrol Module
2 complaints
Engine And Engine Coolingenginegasolinebelts And Associated Pulleys
2 complaints
Equipment
2 complaints
Fuel System Gasolinedeliveryhoses Linespiping And Fittings
2 complaints
Fuelpropulsion System
2 complaints
Interior Lighting
2 complaints
Service Brakes
2 complaints
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slip
2 complaints
Wheels
2 complaints
Air Bagssidewindow
1 complaint
Electrical System Instrument Clusterpanel
1 complaint
Electrical System12v24v48v Battery
1 complaint
Electrical Systemalternatorgeneratorregulator
1 complaint
Electrical Systemhorn
1 complaint
Electrical Systemignitionanti Theftcontrol Module
1 complaint
Electrical Systemignitionswitch
1 complaint
Electrical Systemwiring
1 complaint
Electrical Systemwiringinteriorunder Dash
1 complaint
Electronic Stability Control Esc
1 complaint
Engine And Engine Coolingexhaust System
1 complaint
Equipmentapplianceair Conditioner
1 complaint
Exterior Lightingbrake Lights
1 complaint
Exterior Lightingheadlights
1 complaint
Exterior Lightingheadlightsswitch
1 complaint
Exterior Lightingturn Signal
1 complaint
Fuel System Gasolinedeliveryfuel Pump
1 complaint
Fuel System Gasolinestoragetank Assemblyfiller Pipe And Cap
1 complaint
Latcheslockslinkages
1 complaint
Latcheslockslinkagesdoorslatch
1 complaint
Power Trainaxle Assembly
1 complaint
Power Trainaxle Assemblyaxle Shaft
1 complaint
Power Traindriveline
1 complaint
Seat Belts Rearotherbuckle Assembly
1 complaint
Seat Beltsfrontbuckle Assembly
1 complaint
Seat Beltsfrontretractor
1 complaint
Seatsfront Assemblyrecliner
1 complaint
Service Brakes Hydraulicfoundation Componentsdisccaliper
1 complaint
Service Brakes Hydraulicfoundation Componentsdrumshoeslinings
1 complaint
Steeringhydraulic Power Assist System
1 complaint
Steeringlinkages
1 complaint
Steeringlinkagestie Rod Assembly
1 complaint
Structurebodydoor
1 complaint
Structurebodydoorhinge And Attachments
1 complaint
Suspension
1 complaint
Suspensionfront
1 complaint
Suspensionfrontcontrol Arm
1 complaint
Suspensionfrontcontrol Armlower Arm
1 complaint
Suspensionfrontmacpherson Strut
1 complaint
Tiressidewall
1 complaint
Vehicle Speed Controlaccelerator Pedal
1 complaint
Visibilitywindshield Wiperwasherlinkages
1 complaint
Visibilitywiper
1 complaint