Recall 25V567000 — ELECTRICAL SYSTEM:PROPULSION SYSTEM:TRACTION BATTERY Defect in 2020-2025 MCI D45CRTELE
RECALL This recall affects up to 59 vehicles.
Recall Summary
| NHTSA Campaign | 25V567000 |
| Manufacturer | Motor Coach Industries |
| Vehicles Affected | 59 |
| Component | ELECTRICAL SYSTEM:PROPULSION SYSTEM:TRACTION BATTERY |
| Date Notified | |
| Affected Vehicles |
Defect Description
Motor Coach Industries (MCI) is recalling certain 2020-2021 J4500E, 2021 D45CRTELE, 2023 J4500E, 2023-2024 D45CRTELE, 2024 D45CRTE, and 2025 J4500E buses. An inadequate weld on the high voltage battery busbar and incorrect software may cause the battery module to overheat.
Safety Consequence
A battery module that overheats increases the risk of a fire.
Remedy
MCI will inspect and replace the battery module as necessary. MCI will also update the BMS software. Owner notification letters were mailed October 6, 2025. Owners may contact MCI customer service at 1-800-241-2947.
Related Recalls for MCI
| Campaign | Vehicle | Component | Date | Affected |
|---|---|---|---|---|
| 25V853000 | 2018 MCI D4505 | STRUCTURE:BODY:DOOR | 15,454 | |
| 25V457000 | 2025 MCI J3500 | EQUIPMENT:OTHER:LABELS | 321 | |
| 24V625000 | 2021 MCI D45CRTELE | ELECTRICAL SYSTEM:PROPULSION SYSTEM:TRACTION BATTERY | 24 | |
| 24V073000 | 2023 MCI D4500 | EQUIPMENT ADAPTIVE/MOBILITY:WHEELCHAIR LIFT/RAMP | 2,114 | |
| 23V240000 | 2019 MCI D45CRTLE | EQUIPMENT:MECHANICAL:CARRIER/RACK | 140 | |
| 21V971000 | 2021 MCI D45CRTLE | FUEL SYSTEM, DIESEL:FUEL INJECTION SYSTEM:FUEL RAIL | 1,125 | |
| 21V748000 | 2021 MCI D45 CRT LE | ELECTRICAL SYSTEM | 2,455 | |
| 21V737000 | 2012 MCI J4500 | EQUIPMENT ADAPTIVE/MOBILITY:WHEELCHAIR LIFT/RAMP | 510 | |
| 21V364000 | 2019 MCI D4000ISTV | FUEL SYSTEM, DIESEL:FUEL INJECTION SYSTEM:FUEL RAIL | 1,845 | |
| 19V027000 | 1999 MCI 102EL3 | STEERING:HYDRAULIC POWER ASSIST SYSTEM | 2,089 |