Recall 09V041000 — SUSPENSION:REAR:AXLE:NON-POWERED AXLE ASSEMBLY Defect in 2005-2008 MCI D4505
RECALL This recall affects up to 103 vehicles.
Recall Summary
| NHTSA Campaign | 09V041000 |
| Manufacturer | MOTOR COACH INDUSTRIES, INC |
| Vehicles Affected | 103 |
| Component | SUSPENSION:REAR:AXLE:NON-POWERED AXLE ASSEMBLY |
| Date Notified | |
| Affected Vehicles |
Defect Description
MCI IS RECALLING 103 MY 2005-2008 D4500 AND D4505 COACHES EQUIPPED WITH DETROIT DIESEL SERIES 60 ENGINES AND A ZF TRANSMISSION. CUSTOMERS MAY EXPERIENCE A POSSIBLE INTERFERENCE BETWEEN THE DRIVE SHAFT U-JOINT BEARING CAP BOLTS AND THE TAG AXLE CENTER BEAM ASSEMBLY.
Safety Consequence
INTERFERENCE BETWEEN THE BEARING CAP BOLTS AND THE AXLE CENTER BEAM ASSEMBLY COULD CAUSE THE BEARING CAP BOLTS TO SHEAR, FREEING THE BEARINGS AND POSSIBLY RELEASING THE DRIVE SHAFT, INCREASING THE RISK OF VEHICLE DAMAGE OR A CRASH.
Remedy
DEALERS WILL INSTALL A TAG AXLE SUSPENSION SPACER KIT AND AN SPL250 DRIVESHAFT RETROFIT KIT TO LIMIT THE SUSPENSION TRAVEL AND REDUCE THE SWING DIAMETER OF THE DRIVESHAFT THEREBY INCREASING THE CLEARANCE AND ELIMINATING ANY POSSIBLE INTERFERENCE. THE RECALL BEGAN ON FEBRUARY 25, 2009. OWNERS MAY CONTACT MCI AT 1800-241-2947.
Related Recalls for MCI
| Campaign | Vehicle | Component | Date | Affected |
|---|---|---|---|---|
| 25V853000 | 2018 MCI D4505 | STRUCTURE:BODY:DOOR | 15,454 | |
| 25V567000 | 2021 MCI D45CRTELE | ELECTRICAL SYSTEM:PROPULSION SYSTEM:TRACTION BATTERY | 59 | |
| 25V457000 | 2025 MCI J3500 | EQUIPMENT:OTHER:LABELS | 321 | |
| 24V625000 | 2021 MCI D45CRTELE | ELECTRICAL SYSTEM:PROPULSION SYSTEM:TRACTION BATTERY | 24 | |
| 24V073000 | 2023 MCI D4500 | EQUIPMENT ADAPTIVE/MOBILITY:WHEELCHAIR LIFT/RAMP | 2,114 | |
| 23V240000 | 2019 MCI D45CRTLE | EQUIPMENT:MECHANICAL:CARRIER/RACK | 140 | |
| 21V971000 | 2021 MCI D45CRTLE | FUEL SYSTEM, DIESEL:FUEL INJECTION SYSTEM:FUEL RAIL | 1,125 | |
| 21V748000 | 2021 MCI D45 CRT LE | ELECTRICAL SYSTEM | 2,455 | |
| 21V737000 | 2012 MCI J4500 | EQUIPMENT ADAPTIVE/MOBILITY:WHEELCHAIR LIFT/RAMP | 510 | |
| 21V364000 | 2019 MCI D4000ISTV | FUEL SYSTEM, DIESEL:FUEL INJECTION SYSTEM:FUEL RAIL | 1,845 |