NHTSA Complaint #11706470 — 2019 FORD ESCAPE

To Whom It May Concern, I am submitting this complaint to report a design defect affecting serviceability and safety on my 2019 Ford Escape. On this vehicle, replacement of a standard headlight bulb requires removal of the fender assembly in order to access the headlight housing. This design transforms a routine, safety-critical maintenance item into an excessively complex and costly repair. I have had to replace a headlight twice within the past two years. The most recent replacement cost approximately $800, with the majority of the cost attributable to labor required solely because of the vehicle’s design, not due to damage or abnormal conditions. The headlight bulb itself represents only a small portion of the total cost. Headlights are a required safety component that must be replaced periodically. A design that makes replacement prohibitively expensive discourages timely maintenance and may result in vehicles being operated with failed lighting, creating a potential safety risk. I believe this represents a failure to design for serviceability and places an unreasonable maintenance burden on consumers for a basic safety function. I respectfully request that NHTSA review this design as a potential defect. Thank you for your attention to this matter.