NHTSA Complaint #11689300 — 2016 KIA SOUL

My 2016 Kia Soul is now consuming oil excessively and emitting smoke from the exhaust. These symptoms only began after a dealership performed recall-related work (knock sensor replacement and KSDS software update). The vehicle is covered under Kia’s Technical Service Bulletin ENG222 (Rev. 7, Feb. 2025), which lists the Kia Soul (2012–2024) as eligible for evaluation and repair of oil consumption due to piston oil ring failure. This bulletin requires that a sealed oil consumption test be performed when customer complaints of oil consumption or smoke are verified. Despite this, Kia America has denied warranty coverage, stating the vehicle passed the rod bearing clearance test (BCT) and therefore does not qualify for an engine replacement under the class action settlement. This is misleading and incomplete because: The oil consumption issue is a separate covered defect under TSB ENG222. My vehicle is within the mileage (94k) and time limit (15 years/150k miles). Kia has refused to authorize the required oil consumption test. The smoking and oil consumption symptoms only began after the dealer performed recall service. This denial leaves me with a vehicle that is unsafe to drive due to risk of sudden engine failure, increased emissions, and potential fire hazard from oil burning. Kia is not following its own published service procedures, leaving consumers without protection despite official warranty extensions. I request that NHTSA investigate Kia’s handling of oil consumption claims under ENG222, as owners are being denied the mandated oil consumption test and warranty repairs even when they clearly qualify.