NHTSA Complaint #11687374 — 2018 FORD ESCAPE

While accelerating onto a 70 mph highway via an on-ramp, my vehicle suddenly began to misfire severely, resulting in a dramatic loss of power. It was unable to climb the incline. I immediately activated the emergency flashers, but vehicles approaching from behind at highway speeds were forced to brake abruptly and swerve to avoid a collision. Fortunately, I was able to safely exit via the next off-ramp. During the misfire, the check engine light began flashing on the dashboard. A few months prior, a warning light appeared at startup. Diagnostic code P0302 indicated a misfire in Cylinder 2 during the first 1,000 revolutions. The recommended fix was to replace the spark plugs and ignition coils. I had all spark plugs replaced, and the plug in Cylinder 2 was notably fouled. I also topped off the coolant at that time. Approximately a month later, I checked the coolant again and found it nearly depleted. I refilled it, but there were no visible signs of leakage—no smoke, and the oil appeared normal. Then came the highway incident. Afterward, a mechanic diagnosed a significant coolant leak into Cylinder 2 using a scope. A new $12k engine(w/labor) is required! Further research revealed this is a well-documented and chronic issue tied to a manufacturing defect in Ford’s 1.5L EcoBoost engines (and others). Numerous class action lawsuits have been filed, and Ford previously issued bulletin 21N12 for a one-time repair—now discontinued. Ford is fully aware of this defect. I am grateful that the vehicles behind me were able to avoid a crash, and that I am here today to share this experience. Every mechanic I consulted confirmed that this issue is widely known, and expressed frustration that Ford has not taken responsibility.  Why must we wait for a catastrophic event or loss of life before Ford acknowledges the severity of this defect? Recently, Ford recalled a backup camera—yet faulty engines that can fail at highway speeds receive no such action. Lives are at risk!