NHTSA Complaint #11641186 — 2018 FORD F-150

The contact owns a 2018 Ford F-150. The contact stated that while cold starting the vehicle, there was an abnormal rattling sound coming from the vehicle. There was no warning light illuminated. The contact then received a letter from the manufacturer that the cam phasers were defective and would be replaced under warranty. The vehicle was taken to the dealer and the part was replaced. Recently, the contact stated that the failure returned. The vehicle was taken back to the dealer for an unrelated issue and the check engine warning light illuminated on the instrument panel. A diagnostic test was performed, and the contact was informed that the cam phasers were defective; however, the repair was no longer covered under warranty. The manufacturer was notified of the failure and the contact was informed that the initial cam phasers placed in the vehicle were refurbished parts needed to be replaced. The contact was never notified of this and was informed that the vehicle no longer qualified for the repair under warranty. The contact was then referred to the NHTSA Hotline to file a complaint. The vehicle was not repaired. The approximate failure mileage was 91,157.