NHTSA Complaint #11640109 — 2021 FORD ESCAPE HYBRID

The fuel neck tube requires replacement as per the mechanic's assessment. When refueling, the pump frequently stops every 5-10 seconds, as though the tank is full, necessitating multiple restarts. This defect makes it difficult to ascertain when the tank is genuinely full, leading to the risk of overfilling. On two occasions, despite the pump's intermittent stopping, it eventually functioned normally but resulted in overfilling, causing fuel to overflow from the fuel neck. This issue has been deemed out of warranty; however, Ford has offered to cover 50% of the repair costs as a goodwill gesture. Nonetheless, I believe that this defect should be fully covered and that a recall is warranted due to its significant safety implications. Additionally, a Technical Service Bulletin (TSB) exists for this issue, and there is a substantial online community documenting similar defects in the 2020-2023 Escape Hybrids. The estimated repair cost is $1,100, and the vehicle has less than 14,000 miles on the odometer. Enclosed are the diagnostic report (repairs pending), email correspondence from Ford, and the relevant TSB.