NHTSA Complaint #11529480 — 2023 FORD F-150 LIGHTNING BEV

The 240V mobile charging cord that is sold with the vehicle repeatedly overheats and derates the charging speed once overheated. Problem has existed since the vehicle was brand new. Cord is used in a warm climate but not an abnormal temperature for a non-climate controlled garage. Overheating electrical equipment could result in a household electrical fire if the temperature sensors were to fail, which is a safety mechanism and shouldn’t be triggered in normal everyday operation. An alternate brand charging cord with similar capabilities works fine on the same outlet in similar environmental conditions. This is a well known problem from other owners of F-150 Lightnings and Mustang Mach-Es. Therefore a warranty replacement with an identical unit does not appear to be a prudent resolution and would be preferable to be recalled and re-engineered.