NHTSA Complaint #11281628 — 2011 MAZDA CX-9

THE TRANSFER CASE IN OUR 2011 MAZDA CX-9 FAILED AT 130,000 MILES. I UNDERSTAND THAT MAZDA KNOW ABOUT A DEFECT AS TO THE PROXIMITY OF THE TRANSFER CASE TO THE EXHAUST. THE HEATED TRANSFER CASE LUBRICANT BECOME SLUDGE-LIKE AND CAUSES THE CASE TO FAIL ALSO AFFECTING THE TRANSMISSION SPLINES. THE HEATED LUBRICANT ESCAPED AND DRIPS ON THE EXHAUST AND FILLS THE VEHICLE WITH A TOXIC SMELLING GAS AND APPARENTLY CAN LIGHT ON FIRE. THE TRANSFER CASE FAILED WHILE DRIVING MAKING GETTING OUT OF TRAFFIC DIFFICULT. MAZDA ISSUED A BULLETIN IN 2014 EXTENDING THE WARRANTY TO 7 YEARS OR 90,000 MILES BUT DIDN'T INFORM ANY OF THE CUSTOMERS OF THIS PROBLEM. THERE IS NO SERVICE SCHEDULE FOR THE TRANSFER CASE AS RECOMMENDED BY MAZDA. OR ANY WAY I UNDERSTAND TO CHANGE THE LUBRICANT IN THE TRANSFER CASE. WITHOUT INFORMING US OF THE ISSUE OR HAVING RECOMMENDED ANY PREVENTATIVE MAINTENANCE MAZA CAUSED A VERY DANGEROUS SITUATION FOR MY FAMILY. I HAVE CONTACTED MAZDA USA AND THEY HAVE BEEN UNHELPFUL.