NHTSA Complaint #10559528 — 2005 TOYOTA TACOMA

STARTED HEARING RUBBING/GRINDING TYPE NOISE COMING FROM FRONT END. INSPECTED AND FOUND LF CV AXLE LEAKING GREASE, SO THOUGHT THE NOISE WAS COMING FROM THERE. REPLACED LF CV AXLE, AND THE NOISE DID NOT GO AWAY. INSPECTED FURTHER AND FOUND DRIVERS SIDE FRAME WHERE THE MOTOR MOUNT BRACKET IS WELDED TO CRACKED, CAUSING THE MOTOR TO FLEX AND THE FAN TO RUB ON THE FAN SHROUD. CONTACTED TOYOTA, WHO INSTRUCTED ME TO GET IT INSPECTED AT A DEALERSHIP. TOOK TO TOYOTA DEALER, WHO TOLD ME THERE WAS NO EVIDENCE OF DRIVER ABUSE, NO RUST, NOT REALLY ANYTHING THAT SHOWED WHY THE WELD HAD BROKEN, BUT THAT TOYOTA DID NOT WANT TO DO ANYTHING DUE TO AFTERMARKET LIFT AND OVERSIZED TIRED. LIFT WAS ALREADY INSTALLED ON VEHICLE WHEN PURCHASED AT A TOYOTA DEALERSHIP. TOYOTA CORPORATE TOLD ME THEY DID NOT WANT TO HELP BECAUSE VEHICLE IS OUT OF FACTORY WARRANTY. THE STEERING SHAFT IS DIRECTLY UNDER THE PART OF THE MOTOR THAT IS SAGGING DOWN, AND I AM AFRAID IF IT WERE TO BREAK COMPLETELY IT MIGHT STOP THE VEHICLE FROM BEING ABLE TO TURN. ALSO, IS THERE NOW EXTRA STRESS ON ANY OF THE WIRING? IS IT FLEXING AND POTENTIALLY BREAKING ANY FUEL LINES? I HAVE DONE SOME REASEARCH ON THIS, AND FOUND A LOT OF PEOLPLE HAVING THE SAME ISSUES WITH THEIR TRUCKS. TOYOTA HAS STARTED PUTTING UPDATED FRAMES WITH MORE SUPPORT FOR THE MOTOR MOUNTS ON THE 2007 MODELS, KNOWING THERE WERE ISSUES WITH THE 05/06S, BUT ARE REFUSING TO ACKNOWLEDGE THE PROBLEM AND FIX THE ONES THAT HAVE BROKEN. *TR