NHTSA Complaint #10312591 — 1998 FORD EXPEDITION

1998 FORD EXPEDITION 4X4 4.6L, THE POOR QUALITY STEEL USED FOR THE EXHAUST MANIFOLDS AND BOLTS RUST VERY FAST. MINE RESULTED IN THE DRIVERSIDE BOLTS RUSTING AWAY CAUSING EXHAUST COMING DIRECTLY OUT OF THE ENGINE, ALSO THE EGR TUBE RUSTED OFF THE DRIVERS MANIFOLD CAUSING HOT EXHAUST TO BLOW TOWARD THE TOP OF THE ENGINE. ON THE PASSENGER SIDE THE MANIFOLD BOLTS/STUDS ALSO RUSTED AWAY CAUSING EXHAUST TO DISPERSE IN THE ENGINE BAY. ALSO ON THE PASSENGER SIDE THE MANIFOLD CRACKED ABOUT 3 INCHES LONG ON THE TOP OF THE MANIFOLD CAUSING HOT EXHAUST TO BLOW UPWARD TO THE UPPER ENGINE BAY. I CORRECTED THIS PROBLEM BY REPLACING THE BAD MANIFOLDS/STUDS WITH PACESETTER SHORTY HEADERS AND BOLTS, IT WAS THE CHEAPEST FIX. THE PACESETTER SHORTY HEADER KIT WAS $150 FROM WWW.SUMMITRACING.COM . THE TRUCK WAS EXTREMELY LOUD BEFORE I FIXED THIS PROBLEM AND I WAS PULLED OVER FOR IT BY THE POLICE 4 TIMES, THEY LET ME GO IF I PROMISED TO FIX THE PROBLEM. SINCE I FIXED THE PROBLEM THE TRUCK IS VERY QUIET AND I DON'T GET THREATENED WITH $75 TICKETS ANYMORE PLUS I HAVE THE PEACE OF MIND THE TRUCK WONT BURN TO THE GROUND WITH MY FAMILY IN IT FROM HOT LEAKING EXHAUST MANIFOLDS OR RUSTY FAILED STUDS/BOLTS. *TR