NHTSA Complaint #10187265 — 2002 FORD EXPLORER

I PURCHASED AN 2002 FORD EXPLORER XLT V6 WITH PUSH-BUTTON 4X4. FIRST THE REAR PASSENGER-SIDE AXLE AND HUB BROKE. THIS OCCURRED WITHOUT WARNING WHILE GOING DOWN A HIGHWAY. I WAS SLUNG INTO ONCOMMING TRAFFIC, BUT LUCKILY AN ACCIDENT WAS AVOIDED. I REPLACED THE AXLE AND HUB ASSEMBLY.*AK ABOUT ONE MONTH LATER THE DRIVERS SIDE REAR AXLE BEGAN MAKING A HUMMING NOISE. ONE DAY LATER IT MADE A LOUD BANG AND BROKE. I REPLACED THE AXLE AND HUB ASSEMBLY. WITHIN THREE WEEKS IT BROKE AGAIN. I REPLACED IT AGAIN. IT LASTED ONE MONTH. REPLACED AGAIN. LASTED TWO DAYS. REPLACED THE AXLE/HUB ASSEMBLY FOR THE 4TH TIME. A LITTLE OVER 1 MONTH LATER IT IS NOW MAKING THE LOUD NOISES. I PUT THE VEHICLE UP ON A RACK. I WAS ABLE TO SLIDE THE WHEEL IN AND OUT AND LEFT TO RIGHT WITH THE SLIGHT PUSH OF A FINGER. I HAVE HAD SEVERAL MECHANICS LOOK AT THE VEHICLE. THEY HAVE TOLD ME THE REAR END IS NOT MESSED UP. ONE MECHANIC SAID THEIR MAY BE AN ISSUE WITH THE HOUSING BUT HE CANNOT 'SEE' ANYTHING WRONG. I WAS ADVISED TO REPLACE THE REAR END. WHICH IS ESTIMATED AT AROUND $1500-$2000. I HAVE ALREADY SPENT UPWARDS OF $4000 ON AXLES/HUBS/AND EARLIER BRAKE PROBLEMS.