1992 VOLVO 960 Engine And Engine Coolingenginegasoline Problems

THE ALUMINUM ALLOY IN THE BLOCK FAILED RESULTING IN A LINE OF PINHOLES IN THE SIDE OF THE BLOCK WHICH CAUSED LOW COOLANT IN THE RADIATOR, THE LEAK CAUSED THE VEHICLE TO LOOSE A GALLON OF COOLANT EVERY TEN MILES CAUSING THE RADIATOR TO BOIL RENDERING THE CAR UNDRIVEABLE, OIL WAS ALSO LEAKING FROM BLOCK PARALLEL TO THOSE BLEEDING COOLANT. NLM

ENGINE BLOCK LEAKS COOLANT TO THE OUTSIDE. AT FAILURE THE ESCAPING COOLANT PRODUCED SMOKE AND ENGINE OVERHEATES. YH

THE ORIGINAL CYLINDER BLOCK CRACKED IN THE SAME SPOT AS THE REPLACEMENT. VOLVO HAS TWO SERVICE BULLETINS ON REPLACING DEFECTIVE/DAMAGED CYCLINDER BLOCKS FOR THIS MODEL: 221943 MARCH 97 AND 221945 JUNE 97. VOLVO IS UNWILLING TO TAKE RESPONSIBILTY FOR A POSSIBLE DESIGN DEFECT.

DRIVER ATTEMPTED TO START VEHICLE, THERE WAS AN EXPLOSION AND SMOKE POURED FROM FROM UNDER THE HOOD. UPON INSPECTION, FOUND THE INTACT MANIFOLD HAD BEEN FORCIBLY SEPARATED FROM THE ENGINE, THE MAIN FUEL LINE BETWEEN THE FUEL PUMP AND THE FUEL DISTIBUTER WAS SEVERED, AND A CUP OR MORE OF FUEL LAY PUDDLED UNDER THE VEHICLE.