2004 TOYOTA TACOMA — Problems, Recalls & Safety Data

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N/A

Safety Rating

544

Owner Complaints

38 Crashes 4 Fires

5

Recalls

ACTIVE RECALL

9

Service Bulletins

0

Investigations

Overview of the 2004 TOYOTA TACOMA

The 2004 TOYOTA TACOMA has received a total of 544 safety complaints filed with the National Highway Traffic Safety Administration (NHTSA). There have been 5 recall campaigns affecting this vehicle, covering issues with TIRES:TEMPORARY/EMERGENCY SPARE TIRE, EXTERIOR LIGHTING. 9 technical service bulletins have been issued by Toyota Motor Corporation for this model year. The most commonly reported problems involve the Structurebody (127 complaints), Suspension (71 complaints), and Structureframe And Membersunderbody Shields (39 complaints).

Recalls for the 2004 TOYOTA TACOMA

NHTSA has recorded 5 recalls for the 2004 TOYOTA TACOMA, potentially affecting up to 983,924 vehicles.

Recall 12V542000 — TIRES:TEMPORARY/EMERGENCY SPARE TIRE

| 150,000 vehicles affected

Defect: Toyota is recalling certain model year 2001 through 2004 Tacoma light trucks manufactured from August 28, 2000, through August 27, 2004, and originally sold, or currently registered, in the following cold climate states with high road salt usage: Connecticut, Delaware, Illinois, Indiana, Kentucky, Maine, Maryland, Massachusetts, Michigan, Minnesota, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, Virginia,...

Consequence: Corrosion of the plate could cause it to break, which could result in detachment of the spare tire from the vehicle. Detachment of the spare tire could result in a road hazard which may increase the risk of a vehicle crash.

Remedy: Toyota will notify owners, dealers will inspect the vehicle and replace the spare tire carrier lift plate as necessary, free of charge. The recall began in February 2013. Owners may contact their Toyota dealer or the Toyota Customer Experience Center...

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Recall 06E065000 — EXTERIOR LIGHTING

| 3,593 vehicles affected

Defect: CERTAIN AJ MOTORSPORT COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

Consequence: LACK OF AMBER SIDE REFLECTORS IN THE LAMPS WILL DECREASE LIGHTING VISIBILITY TO OTHER DRIVERS AND MAY POSSIBLY RESULT IN A VEHICLE CRASH.

Remedy: AJ MOTORSPORT WILL NOTIFY OWNERS AND OFFER REIMBURSEMENT FOR THE LAMPS. THE RECALL BEGAN ON JULY 31, 2006. OWNERS MAY CONTACT AJ MOTORSPORT AT 626-618-2026.

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Recall 06E026000 — EXTERIOR LIGHTING

| 61,944 vehicles affected

Defect: CERTAIN PRO-A MOTORS CORNER LAMPS, TURN SIGNALS, AND HEADLIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

Consequence: WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.

Remedy: PRO-A MOTORS WILL NOTIFY OWNERS AND OFFER TO REPURCHASE THE LAMPS. THE RECALL BEGAN ON APRIL 3, 2006. OWNERS MAY CONTACT PRO-A MOTORS AT 323-838-2988.

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Recall 05V225000 — SUSPENSION:FRONT:CONTROL ARM:LOWER BALL JOINT

| 768,379 vehicles affected

Defect: ON CERTAIN SPORT UTILITY VEHICLES, DUE TO A MANUFACTURING ISSUE IN THE FRONT SUSPENSION LOWER BALL JOINT, THERE IS A POSSIBILITY THAT THE SURFACE OF THE BALL OF THE JOINT MAY HAVE BEEN SCRATCHED. THE BALL JOINT MAY EVENTUALLY EXPERIENCE EXCESSIVE WEAR AND LOOSENESS, RESULTING IN INCREASED STEERING EFFORT.

Consequence: THE LOWER BALL JOINT MAY SEPARATE FROM THE KNUCKLE CAUSING LOSS OF STEERING CONTROL AND A CRASH COULD OCCUR.

Remedy: DEALERS WILL REPLACE THE FRONT SUSPENSION LOWER BALL JOINTS FREE OF CHARGE. THE RECALL BEGAN ON JULY 5, 2005. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331.

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Recall 04V214000 — SEAT BELTS:FRONT

| 8 vehicles affected

Defect: CERTAIN PICKUP TRUCKS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 209, 'SEAT BELT ASSEMBLIES.' THE DRIVER'S SIDE SEAT BELT HAS INCORRECT MARKINGS.

Consequence: THIS DOES NOT MEET THE STANDARD.

Remedy: DEALERS HAVE REPLACED THE SEAT BELTS. NO VEHICLES WERE SOLD TO CONSUMERS.

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Owner Complaints for the 2004 TOYOTA TACOMA

544 complaints have been filed with NHTSA for the 2004 TOYOTA TACOMA. Below is a breakdown by vehicle component.

Structurebody
Complaints: 127 2 Crashes 2 Injuries
Suspension
Complaints: 71 5 Crashes
Structureframe And Membersunderbody Shields
Complaints: 39 1 Fire
Unknown Or Other
Complaints: 32 2 Crashes 2 Injuries
Vehicle Speed Control
Complaints: 25 4 Crashes 2 Injuries
Structureframe And Members
Complaints: 24 1 Crash 2 Injuries
Steering
Complaints: 23 1 Crash
Fuelpropulsion System
Complaints: 15
Electrical System
Complaints: 14
Power Train
Complaints: 14
Structure
Complaints: 13 2 Crashes
Air Bags
Complaints: 12 7 Crashes 10 Injuries
Engine
Complaints: 11
Service Brakes
Complaints: 10 1 Crash
Wheels
Complaints: 10 2 Crashes 2 Injuries
Tires
Complaints: 6
Suspensionfrontcontrol Armlower Ball Joint
Complaints: 5
Fuel System Gasoline
Complaints: 4
Seat Belts
Complaints: 4 2 Crashes 4 Injuries
Suspensionfront
Complaints: 4
Vehicle Speed Controlaccelerator Pedal
Complaints: 4 1 Crash 1 Injury
Air Bagsfrontal
Complaints: 3 3 Crashes 3 Injuries
Service Brakes Hydraulic
Complaints: 3
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slip
Complaints: 3 1 Crash
Steeringcolumn
Complaints: 3
Electrical Systemwiring
Complaints: 2 1 Fire
Engine And Engine Cooling
Complaints: 2 1 Crash
Fuel System Gasolinedelivery
Complaints: 2
Parking Brake
Complaints: 2 1 Crash
Power Trainautomatic Transmissionlever And Linkagefloor Shift
Complaints: 2
Service Brakes Hydraulicfoundation Componentshoses Linespiping And Fittings
Complaints: 2
Suspensionrearshock Absorber
Complaints: 2
Tiressidewall
Complaints: 2
Tirestemporaryemergency Spare Tire
Complaints: 2
Tirestreadbelt
Complaints: 2
Electrical Systemwiringfuses And Circuit Breakers
Complaints: 1
Electronic Stability Control Esc
Complaints: 1
Electronic Stability Controlautomatic Asc
Complaints: 1
Engine And Engine Coolingengine
Complaints: 1
Engine And Engine Coolingenginegasoline
Complaints: 1
Engine And Engine Coolingexhaust Systememission Control
Complaints: 1
Engine And Engine Coolingexhaust Systememission Controlcatalytic Convertor
Complaints: 1
Equipment
Complaints: 1
Exterior Lighting
Complaints: 1
Fuel System Gasolinedeliveryhoses Linespiping And Fittings
Complaints: 1 1 Fire
Fuel System Gasolinefuel Injection System
Complaints: 1
Fuel System Gasolinestorage
Complaints: 1 1 Fire
Fuel System Gasolinestoragetank Assembly
Complaints: 1
Latcheslockslinkages
Complaints: 1
Parking Brakeindicator Light
Complaints: 1
Power Trainaxle Assemblyaxle Shaftseal
Complaints: 1
Power Traindriveline
Complaints: 1
Power Traindrivelinedifferential Unit
Complaints: 1
Power Traindrivelinedriveshaft
Complaints: 1
Power Trainmanual Transmission
Complaints: 1
Power Traintransfer Case 4 Wheel Drive
Complaints: 1
Seat Beltsfrontretractor
Complaints: 1
Seat Beltsrearother
Complaints: 1
Seats
Complaints: 1 1 Injury
Seatsfront Assemblyrecliner
Complaints: 1
Service Brakes Airdisc
Complaints: 1
Service Brakes Hydraulicfoundation Componentsdisc
Complaints: 1
Service Brakes Hydraulicfoundation Componentsdiscpads
Complaints: 1
Service Brakes Hydraulicfoundation Componentsdiscrotor
Complaints: 1
Service Brakes Hydraulicfoundation Componentsdrum
Complaints: 1
Service Brakes Hydraulicfoundation Componentsdrumshoeslinings
Complaints: 1
Steeringhydraulic Power Assistpump
Complaints: 1
Steeringrack And Pinion
Complaints: 1
Steeringrack And Pinionrack
Complaints: 1
Structurebodydoor
Complaints: 1
Suspensionfrontcontrol Armupper Ball Joint
Complaints: 1
Suspensionfrontmacpherson Strut
Complaints: 1
Suspensionfrontwheel Bearing
Complaints: 1 1 Crash
Suspensionrearaxlespindle
Complaints: 1
Suspensionrearspringsleaf Spring Assembly
Complaints: 1
Suspensionrearspringsleaf Spring Assemblyhangerbracket
Complaints: 1 1 Crash
Tiresbead
Complaints: 1
Vehicle Speed Controlcruise Control
Complaints: 1
Visibilityglass Siderear
Complaints: 1
Wheelslugsnutsboltsstuds
Complaints: 1

Most Recent Complaints

#11717952 | SUSPENSION | | N/A miles
I was turning into a gas station and all the sudden the vehicle came to a complete stop i was unable to move the vehicle and sat there until the tow truck was able to show up. Looked under the vehicle and on the passenger side front suspension the lower ball joint was no longer where it belongs.
#11696970 | POWER TRAIN | | N/A miles
My 2004 Toyota Tacoma was part of the frame replacement back in the fall of 2018 when Bobby Rahal Toyota in Mechanicsburg, PA has by truck for over 6 months while they replaced my frame.  It has been determined that my rear differential is rusted and is now to the point of needing replaced.  For over the last year I have tried working with Bobby Rahal to come to and understanding on having this repaired due to the fact that my mechanic believes that this rust is in fact the same issue as the frame and should have been replaced when the frame was.  All they will tell me is that the recall is closed and there is nothing they can do.   Very disappointed in the fact that this was handled when it should have been.  Now I am stuck trying to figure out how to pay for this myself.  I have taken very good care of my truck for over 21 years and there is no reason for me to have to pay out of pocket for something that they should have taken care of during the recall.  I don't have a lift to check the underneath of my truck, I trust when there is a recall that the dealership will do its job and fix everything safely and not put an unsafe vehicle back on the road and wait until a vehicle rusts completely through.  Bobby Rahal was also inspecting the truck at this time so they knew the rear differential was rusted.  My current mechanic said the Rear differential has been rusted since the time they replaced the frame and and has been for many years.   It is irresponsible for Bobby Rahal Toyota to have not replaced the Rear differential axel knowing it was rusted and unsafe. 
#11688089 | STRUCTURE:BODY | | N/A miles
The frame broke
#11667780 | TIRES:BEAD | | 20,000 miles
The contact owns a 2004 Toyota Tacoma equipped with Toyo Tires, Tire Line: Open Country HT, Tire Size: 265/70/R16, DOT Number: CXLJA881918. The contact stated while driving at various speeds, the steering wheel was shuddering significantly. The vehicle was taken to Walmart for the tires to be balanced and the wheels rotated. The mechanic informed the contact that the service could not be performed because the front tires were out of round, the tires belts were separated, and the tire beads were fractured. The tires were not replaced. The tires were replacement tires. The manufacturer was notified of the failure and informed the contact that the tire warranties were not transferable from the previous owner. The vehicle failure mileage was approximately 144,549. The tires failure mileage was approximately 20,000. The VIN was not available.
#11667780 | TIRES:TREAD/BELT | | 20,000 miles
The contact owns a 2004 Toyota Tacoma equipped with Toyo Tires, Tire Line: Open Country HT, Tire Size: 265/70/R16, DOT Number: CXLJA881918. The contact stated while driving at various speeds, the steering wheel was shuddering significantly. The vehicle was taken to Walmart for the tires to be balanced and the wheels rotated. The mechanic informed the contact that the service could not be performed because the front tires were out of round, the tires belts were separated, and the tire beads were fractured. The tires were not replaced. The tires were replacement tires. The manufacturer was notified of the failure and informed the contact that the tire warranties were not transferable from the previous owner. The vehicle failure mileage was approximately 144,549. The tires failure mileage was approximately 20,000. The VIN was not available.

View all Structurebody complaints →

Safety Rating for the 2004 TOYOTA TACOMA

NHTSA has not yet tested the 2004 TOYOTA TACOMA in its New Car Assessment Program.

Technical Service Bulletins for the 2004 TOYOTA TACOMA

Toyota Motor Corporation has issued 9 technical service bulletins (TSBs) for the 2004 TOYOTA TACOMA. TSBs are notices sent by manufacturers to their dealers describing a known issue and the recommended repair procedure.

ZTH Frame Inspec — STRUCTURE

2001-2004 MODEL YEAR TACOMA FRAME INSPECTION FOR RUST PERFORATION. Before raising the vehicle on an alignment rack (or lift), visually inspect the entire frame assembly (top, side and bottom surfaces of the frame rails) for visible signs of perforation. Visually inspect the frame assembly for rust/corrosion, and follow the steps...

CSV_LSC_Region L — EQUIPMENT

RL: On 2001 - 2004 model year Tacoma vehicles, prolonged exposure to road salts and other environmental factors could cause the Spare Tire Carrier Lift Plate to corrode. In limited cases, the lift plate may excessively corrode and break resulting in detachment of the spare tire from the vehicle. This...

TC-10-056 — STRUCTURE:FRAME AND MEMBERS

TOYOTA SERVICE CAMPAIGN: SEE DOCUMENT SEARCH BUTTON FOR OWNER LETTER. TOYOTA IS EXTENDING THE DATE FOR CORROSION RESISTANCE TREATMENT. *RM

TC-10-056 — STRUCTURE:FRAME AND MEMBERS:UNDERBODY SHIELDS

TOYOTA SERVICE CAMPAIGN: SEE DOCUMENT SEARCH BUTTON FOR OWNER LETTER. TOYOTA IS EXTENDING THE DATE FOR CORROSION RESISTANCE TREATMENT. *RM

5099B — POWER TRAIN:DRIVELINE:DIFFERENTIAL UNIT

DIFFERENTIAL LOCKING SYSTEM REPAIR MANUAL CORRECTION. 00400-RM109-0U2. *TT

05204 — ENGINE AND ENGINE COOLING:ENGINE

EXTENDED ENGINE CRANK CONDITION AFTER THE ENGINE IS TURNED OFF. *TT

0040010901 — EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

REPAIR MANUAL CORRECTION. *SC

00804 — STRUCTURE:BODY

FRONT DOOR WINDOW FRAME IMPROVEMENT. *TT

1698 — STRUCTURE:BODY

WATER LEAK FIELD-FIX REPAIR INSTRUCTIONS. *YC *TT

NHTSA Investigations for the 2004 TOYOTA TACOMA

There are no NHTSA defect investigations on record for this vehicle.

Other Model Years of the TOYOTA TACOMA

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Other TOYOTA Models

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