2004 TOYOTA SEQUOIA — Problems, Recalls & Safety Data

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N/A

Safety Rating

575

Owner Complaints

24 Crashes 1 Fire

9

Recalls

ACTIVE RECALL

13

Service Bulletins

0

Investigations

Overview of the 2004 TOYOTA SEQUOIA

The 2004 TOYOTA SEQUOIA has received a total of 575 safety complaints filed with the National Highway Traffic Safety Administration (NHTSA). There have been 10 recall campaigns affecting this vehicle, covering issues with SUSPENSION:FRONT:CONTROL ARM:LOWER BALL JOINT, AIR BAGS:FRONTAL:PASSENGER SIDE:INFLATOR MODULE, AIR BAGS:FRONTAL:DRIVER SIDE:INFLATOR MODULE. 13 technical service bulletins have been issued by Toyota Motor Corporation for this model year. The most commonly reported problems involve the Electronic Stability Control Esc (98 complaints), Structurebody (57 complaints), and Vehicle Speed Control (52 complaints).

Recalls for the 2004 TOYOTA SEQUOIA

NHTSA has recorded 10 recalls for the 2004 TOYOTA SEQUOIA, potentially affecting up to 6,424,963 vehicles.

Recall 22E002000 — SUSPENSION:FRONT:CONTROL ARM:LOWER BALL JOINT

| 15,200 vehicles affected

Defect: Tenneco Automotive (DRiV) is recalling certain aftermarket ball joints for 2004-2007 Toyota Sequoia and 2004-2006 Toyota Tundra vehicles, MOOG part number K80521, K80522, NAPA part number NCP2601633, NCP2601634, ACDelco part number 45D2344, and 45D2345. The ball joint housing may have inadequate hardness, causing premature failure.

Consequence: A ball joint failure may cause a loss of control, increasing the risk of a crash.

Remedy: DRiV will work with distributors to return unsold parts. Dealers will inspect and replace the ball joint as necessary, free of charge. Owner notification letters were mailed on March 17, 2022. Owners may contact DRiV customer service at 1-877-489-6659 or...

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Recall 19V741000 — AIR BAGS:FRONTAL:PASSENGER SIDE:INFLATOR MODULE

| 928,220 vehicles affected

Defect: Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2010-2016 4Runner, 2003-2006 Tundra, 2003-2013 Corolla, 2009-2010 Corolla Matrix, 2004-2005 RAV4, 2002-2007 Sequoia, 2011-2013 Sienna, 2008-2012 Scion xB, 2008-2009 Lexus IS-F, 2007-2012 Yaris and Lexus ES350, 2010-2017 Lexus GX460, 2002-2010 Lexus SC430, 2006-2012 Lexus IS250 and IS350 and 2010-2015 Lexus IS250C and IS350C vehicles. These vehicles had their driver or passenger...

Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.

Remedy: Toyota will notify owners. Depending on the vehicle model, dealers will replace the front driver inflator, front passenger airbag inflator, the airbag assembly, or the front passenger airbag sub-assembly and inflator. The recall began November 20, 2019. Owners may contact...

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Recall 19V741000 — AIR BAGS:FRONTAL:DRIVER SIDE:INFLATOR MODULE

| 928,220 vehicles affected

Defect: Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2010-2016 4Runner, 2003-2006 Tundra, 2003-2013 Corolla, 2009-2010 Corolla Matrix, 2004-2005 RAV4, 2002-2007 Sequoia, 2011-2013 Sienna, 2008-2012 Scion xB, 2008-2009 Lexus IS-F, 2007-2012 Yaris and Lexus ES350, 2010-2017 Lexus GX460, 2002-2010 Lexus SC430, 2006-2012 Lexus IS250 and IS350 and 2010-2015 Lexus IS250C and IS350C vehicles. These vehicles had their driver or passenger...

Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.

Remedy: Toyota will notify owners. Depending on the vehicle model, dealers will replace the front driver inflator, front passenger airbag inflator, the airbag assembly, or the front passenger airbag sub-assembly and inflator. The recall began November 20, 2019. Owners may contact...

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Recall 18V883000 — AIR BAGS:FRONTAL:PASSENGER SIDE:INFLATOR MODULE

| 168,993 vehicles affected

Defect: Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2002-2005 Lexus SC and Toyota Sequoia, 2003-2005 Toyota Corolla and Tundra, and 2003-2007 Pontiac Vibe vehicles. These vehicles are equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules used as original equipment or replacement equipment. In the event of a crash necessitating deployment of...

Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.

Remedy: Toyota will notify the Toyota and Lexus owners. General Motors will notify the Pontiac Vibe owners. Depending on the vehicle model, dealers will replace the front passenger air bag inflator with an alternate inflator, or replace the air bag assembly...

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Recall 15V285000 — AIR BAGS

| 1,973,468 vehicles affected

Defect: Toyota Motor Engineering & Manufacturing (Toyota) notified the agency on May 13, 2015 that they are recalling certain model year 2004 Sequoia vehicles manufactured August 18, 2003, to August 19, 2004, and 2003-2004 Tundra vehicles manufactured March 18, 2003, to August 25, 2004. On June 16, 2015, Toyota expanded the recall to include an additional 1,270,468 vehicles, including model year...

Consequence: In the event of a crash necessitating deployment of the passenger's frontal air bag, the inflator could rupture with metal fragments striking the vehicle occupants potentially resulting in serious injury or death.

Remedy: 2003-2004 Corolla and Corolla Matrix vehicles that are recalled under both 15V-043 and 15V-285 are under a Do Not Drive advisory. Owners of these vehicles are advised not to drive their vehicles until the recall remedy has been completed. Toyota...

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Recall 15V286000 — AIR BAGS

| 1,069,055 vehicles affected

Defect: Toyota Motor Engineering & Manufacturing (Toyota) notified the agency on May 13, 2015, that they are recalling 2005-2007 Lexus SC, Toyota Corolla, Corolla Matrix, Sequoia, and Pontiac Vibe, and 2005-2006 Toyota Tundra vehicles that were originally sold, or ever registered, in Florida, along the Gulf Coast, Puerto Rico, Hawaii, the U.S. Virgin Islands, Guam, Saipan and American Samoa. On June...

Consequence: In the event of a crash necessitating deployment of the passenger's frontal air bag, the inflator could rupture with metal fragments striking the vehicle occupants potentially resulting in serious injury or death.

Remedy: 2003-2004 Corolla and Corolla Matrix vehicles that are recalled under both 15V-043 and 15V-286 are under a Do Not Drive advisory. Owners of these vehicles are advised not to drive their vehicles until the recall remedy has been completed. Toyota...

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Recall 07E023000 — SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:MASTER CYLINDER

| 13,128 vehicles affected

Defect: CERTAIN CARDONE MASTER CYLINDERS WITH PART NUMBERS 10-2925, 10-2987, 10-2987MZA, 10-3083, 11-3015, 11-3042, 11-3044, 11-3045, 11-3047, 11-3064, AND 11-3156, AND WITH DATE CODES LOWER THAN DCA7078 SOLD AS REPLACEMENT EQUIPMENT FOR USE ON THE VEHICLES LISTED ABOVE. THE SEAL ON MASTER CYLINDER CAN FAIL AND LEAK BRAKE FLUID.

Consequence: LOSS OF BRAKE FLUID CAN RESULT IN POOR BRAKING PERFORMANCE, POSSIBLY RESULTING IN A VEHICLE CRASH.

Remedy: CARDONE WILL NOTIFY OWNERS AND OFFER TO REPURCHASE ANY DEFECTIVE MASTER CYLINDERS. THE RECALL BEGAN DURING APRIL 2007. OWNERS CAN CONTACT CARDONE AT 1-800-777-4780.

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Recall 07V013000 — SUSPENSION:FRONT:CONTROL ARM:LOWER BALL JOINT

| 533,124 vehicles affected

Defect: ON CERTAIN TRUCKS AND MINI VANS, DUE TO POSSIBLE IMPROPER FINISHING OF THE FRONT SUSPENSION LOWER BALL JOINT, SOME BALL JOINTS MAY EXPERIENCE AN INCIDENTAL DETERIORATION OF THE INTERNAL LUBRICATION. THIS MAY CAUSE THE BALL JOINT TO WEAR AND LOOSEN PREMATURELY, WHICH COULD RESULT IN INCREASED STEERING EFFORT, REDUCED VEHICLE SELF-CENTERING, AND NOISE IN THE FRONT SUSPENSION.

Consequence: IN EXTREME CASES, IF THE VEHICLE IS CONTINUOUSLY OPERATED IN THIS CONDITION, THE LOWER BALL JOINT MAY SEPARATE FROM THE KNUCKLE AND COULD CAUSE A LOSS OF VEHICLE CONTROL.

Remedy: DEALERS WILL REPLACE THE FRONT SUSPENSION LOWER BALL JOINTS. THE RECALL BEGAN ON FEBRUARY 28, 2007. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331.

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Recall 06E049000 — EXTERIOR LIGHTING

| 27,176 vehicles affected

Defect: CERTAIN CK MOTORSPORTS COMBINATION HEADLIGHTS, CLEAR CORNER, BUMPER, AND SIDE MARKER LIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON THE PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

Consequence: WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.

Remedy: CK MOTORSPORT WILL NOTIFY OWNERS AND REPLACE THE NONCOMPLIANT LAMPS FREE OF CHARGE. THE RECALL BEGAN ON JULY 1, 2006. OWNERS MAY CONTACT CK MOTORSPORT AT 1-909-610-7211.

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Recall 05V225000 — SUSPENSION:FRONT:CONTROL ARM:LOWER BALL JOINT

| 768,379 vehicles affected

Defect: ON CERTAIN SPORT UTILITY VEHICLES, DUE TO A MANUFACTURING ISSUE IN THE FRONT SUSPENSION LOWER BALL JOINT, THERE IS A POSSIBILITY THAT THE SURFACE OF THE BALL OF THE JOINT MAY HAVE BEEN SCRATCHED. THE BALL JOINT MAY EVENTUALLY EXPERIENCE EXCESSIVE WEAR AND LOOSENESS, RESULTING IN INCREASED STEERING EFFORT.

Consequence: THE LOWER BALL JOINT MAY SEPARATE FROM THE KNUCKLE CAUSING LOSS OF STEERING CONTROL AND A CRASH COULD OCCUR.

Remedy: DEALERS WILL REPLACE THE FRONT SUSPENSION LOWER BALL JOINTS FREE OF CHARGE. THE RECALL BEGAN ON JULY 5, 2005. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331.

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Owner Complaints for the 2004 TOYOTA SEQUOIA

575 complaints have been filed with NHTSA for the 2004 TOYOTA SEQUOIA. Below is a breakdown by vehicle component.

Electronic Stability Control Esc
Complaints: 98 1 Crash 1 Fire
Structurebody
Complaints: 57
Vehicle Speed Control
Complaints: 52 1 Crash 2 Injuries
Service Brakes
Complaints: 49 2 Crashes
Electrical System
Complaints: 32
Traction Control System
Complaints: 31
Service Brakes Hydraulic
Complaints: 30
Suspension
Complaints: 28 3 Crashes 4 Injuries
Unknown Or Other
Complaints: 28
Air Bags
Complaints: 24 4 Crashes 7 Injuries
Suspensionfrontcontrol Armlower Ball Joint
Complaints: 14 3 Crashes 4 Injuries
Power Train
Complaints: 13 2 Crashes
Steering
Complaints: 12 2 Crashes 3 Injuries
Service Brakes Electric
Complaints: 7
Structureframe And Membersunderbody Shields
Complaints: 7
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slip
Complaints: 6
Wheels
Complaints: 6 1 Crash 3 Injuries
Exterior Lighting
Complaints: 5
Fuel System Gasoline
Complaints: 5
Structureframe And Members
Complaints: 5
Tires
Complaints: 5
Engine
Complaints: 4
Parking Brake
Complaints: 4 1 Crash
Structure
Complaints: 4
Visibility
Complaints: 4
Electronic Stability Controlautomatic Asc
Complaints: 3
Latcheslockslinkages
Complaints: 3
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slipcontrol Unitmodule
Complaints: 3
Equipment
Complaints: 2
Exterior Lightingbrake Lights
Complaints: 2 1 Crash
Fuelpropulsion System
Complaints: 2 1 Crash 2 Injuries
Seat Belts
Complaints: 2
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slipabs Warning Light
Complaints: 2
Structurebodydoor
Complaints: 2
Suspensionrear
Complaints: 2
Visibilitypower Window Devices And Controls
Complaints: 2
Child Seat
Complaints: 1
Electrical System Instrument Clusterpanel
Complaints: 1
Electrical Systemhorn
Complaints: 1
Engine And Engine Coolingengine
Complaints: 1
Engine And Engine Coolingexhaust System
Complaints: 1
Engine And Engine Coolingexhaust Systememission Control
Complaints: 1
Latcheslockslinkageshatchbackliftgatelock
Complaints: 1
Power Trainaxle Assembly
Complaints: 1
Power Traindriveline
Complaints: 1
Power Traindrivelinedriveshaft
Complaints: 1
Power Traintransfer Case 4 Wheel Drive
Complaints: 1
Seat Beltsfront
Complaints: 1
Service Brakes Hydraulicpower Assisthydraulichoses Linespiping And Fittings
Complaints: 1
Steeringlinkagesknucklespindlearm
Complaints: 1 1 Crash 3 Injuries
Steeringlinkagestie Rod Assembly
Complaints: 1 1 Crash
Structurebodyhatchbackliftgate
Complaints: 1
Structurebodyhatchbackliftgatehinge And Attachments
Complaints: 1
Suspensionfront
Complaints: 1
Suspensionfrontstabilizer Bar
Complaints: 1
Vehicle Speed Controlaccelerator Pedal
Complaints: 1

Most Recent Complaints

#11676855 | STRUCTURE:BODY | | N/A miles
Rust! Frame completely rusted, even though the CRC was applied back in 2013.
#11674182 | STRUCTURE:FRAME AND MEMBERS | | 203,000 miles
The contact owns a 2004 Toyota Sequoia. The contact stated that while completing an inspection and emissions test on the vehicle, the mechanic informed the contact that there was severe rust on the rear subframe of the vehicle, near the control arm, and several other areas on the subframe. The contact stated that there were several holes on the subframe caused by the extreme rust. The dealer was not contacted. The vehicle was not repaired. The manufacturer was not informed of the failure. The failure mileage was approximately 203,000.
#11617958 | STRUCTURE | | N/A miles
See attached document for complaint.
#11611616 | STRUCTURE | | N/A miles
See attached document for complaint.
#11588514 | SERVICE BRAKES, HYDRAULIC | | 143,000 miles
The contact owns a 2004 Toyota Sequoia. The contact stated while driving at approximately 35 MPH, the brake pedal was depressed and went to the floorboard. The contact stated that the check brakes and a traction control warning lights illuminated. The contact stated that the failure was intermittent at first but had become a recurring failure. When Toyota issued a recall for the braking issue, the contact did not receive notices, so the contact called them and was told it was a few selected 2004 Toyota Sequoia recalled for those who had complained but, it was not broadcasted like that. The contact had taken the vehicle to a local dealer, but the vehicle was not yet diagnosed. The vehicle was not repaired. The contact researched online and related the failure to NHTSA Campaign Number: 07E023000 (Service Brakes, Hydraulic). The manufacturer was informed of the failure. The failure mileage was approximately 143,000.

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Safety Rating for the 2004 TOYOTA SEQUOIA

NHTSA has not yet tested the 2004 TOYOTA SEQUOIA in its New Car Assessment Program.

Technical Service Bulletins for the 2004 TOYOTA SEQUOIA

Toyota Motor Corporation has issued 13 technical service bulletins (TSBs) for the 2004 TOYOTA SEQUOIA. TSBs are notices sent by manufacturers to their dealers describing a known issue and the recommended repair procedure.

TI 2001-2004 — EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

SUMMARY TO BE PROVIDED ON A FUTURE DATE.

E0V (E1V) Prelim — AIR BAGS

Region Letter: The National Highway Traffic Safety Administration (NHTSA) and TK Holdings, Inc. (Takata) have requested the support of BMW, Chrysler, Ford, Honda, Nissan, Mazda, and Toyota in investigating certain airbag inflator modules manufactured by Takata for use in various vehicles. This investigation includes front passenger airbag inflator modules installed...

ER6_Remail_Regio — EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

Region Letter: Toyota will be sending Limited Service Campaign Follow-Up Notices to remind owners whose vehicles have not yet had campaign repairs completed. Please note the following information for Regional and PD associates.

ER6_ Remail _ De — EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

Dealer Letter: Region Letter: Toyota will be sending Limited Service Campaign Follow-Up Notices to remind owners whose vehicles have not yet had campaign repairs completed.

LSC CSD Remedy D — STRUCTURE

Toyota has received reports that certain 2001 through 2004 model year Sequoia vehicles operated in specific cold climate areas with high road salt usage may exhibit more-than-normal corrosion to the vehicle?s frame. This condition is unrelated to and separate from normal surface rust which is commonly found on metallic surfaces...

TC-13-013 — EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

TOYOTA: SEE DOCUMENT SEARCH BUTTON FOR OWNER LETTER. INFORMATION REGARDING NOTIFICATION OF LIMITED SERVICE CAMPAIGN FOLLOW UP NOTICES, TO OWNERS, OF CERTAIN VEHICLES THAT CAMPAIGN COMPLETED REPAIRS OF CORROSION RESISTANT COMPOUND APPLICATION. MODELS 2001-2004 SEQUOIA. *PE

NJ CRC C0D — EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

Toyota is launching a Corrosion Resistant Compound CRC Campaign for 2001 - 2004 model year Sequoia vehicles registered in certain cold climate states with high toad salt use.

Wisconsin C0D Pa — STRUCTURE:FRAME AND MEMBERS:UNDERBODY SHIELDS

Toyota is launching a Corrosion resistant Compound Campaign for 2001-2004 model year Sequoia vehicles registered in certain cold climate states with high road salt use.

00606 — SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP

M.I.L. ON DTC C1247 & C1310: SKID CONTROL COMPUTER LOGIC CHANGE. *TT

00105 — POWER TRAIN:AXLE ASSEMBLY:AXLE SHAFT

REAR AXLE BEARING NOISE. *AK

Showing 10 of 13 technical service bulletins.

NHTSA Investigations for the 2004 TOYOTA SEQUOIA

There are no NHTSA defect investigations on record for this vehicle.

Other Model Years of the TOYOTA SEQUOIA

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