2021 TOYOTA RAV4 — Problems, Recalls & Safety Data

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5/5

★★★★★

Safety Rating

466

Owner Complaints

66 Crashes 16 Fires

1

Recall

ACTIVE RECALL

24

Service Bulletins

0

Investigations

Overview of the 2021 TOYOTA RAV4

The 2021 TOYOTA RAV4 has received a total of 466 safety complaints filed with the National Highway Traffic Safety Administration (NHTSA). It earned an overall safety rating of 5 out of 5 stars in NHTSA's New Car Assessment Program crash tests. There have been 2 recall campaigns affecting this vehicle, covering issues with AIR BAGS:SENSOR:OCCUPANT CLASSIFICATION. 24 technical service bulletins have been issued by Toyota Motor Corporation for this model year. The most commonly reported problems involve the Air Bags (118 complaints), Unknown Or Other (65 complaints), and Electrical System (41 complaints).

Recalls for the 2021 TOYOTA RAV4

NHTSA has recorded 2 recalls for the 2021 TOYOTA RAV4, potentially affecting up to 1,999,802 vehicles.

Recall 23V865000 — AIR BAGS:SENSOR:OCCUPANT CLASSIFICATION

| 999,901 vehicles affected

Defect: Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2020-2021 Avalon, Avalon Hybrid, Corolla, Highlander, Highlander Hybrid, RAV4, RAV4 Hybrid, Lexus ES350, Lexus RX350, Lexus RX450H, 2021 Sienna Hybrid, Lexus ES250, 2020-2022 Camry, Camry Hybrid, and ES300H vehicles. A short circuit may develop in the Occupant Classification System (OCS) sensor, preventing the front passenger air bag from deploying.

Consequence: An air bag that does not deploy during a crash increases the risk of injury.

Remedy: Dealers will inspect and replace the sensor as necessary, free of charge. Interim letters notifying owners of the safety risk were mailed in February 2024. Some final remedy owner letters were mailed October 31, 2024. Letters will continue to be...

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Recall 23V865000 — AIR BAGS:SENSOR:OCCUPANT CLASSIFICATION

| 999,901 vehicles affected

Defect: Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2020-2021 Avalon, Avalon Hybrid, Corolla, Highlander, Highlander Hybrid, RAV4, RAV4 Hybrid, Lexus ES350, Lexus RX350, Lexus RX450H, 2021 Sienna Hybrid, Lexus ES250, 2020-2022 Camry, Camry Hybrid, and ES300H vehicles. A short circuit may develop in the Occupant Classification System (OCS) sensor, preventing the front passenger air bag from deploying.

Consequence: An air bag that does not deploy during a crash increases the risk of injury.

Remedy: Dealers will inspect and replace the sensor as necessary, free of charge. Interim letters notifying owners of the safety risk were mailed in February 2024. Some final remedy owner letters were mailed October 31, 2024. Letters will continue to be...

View full details →

Owner Complaints for the 2021 TOYOTA RAV4

466 complaints have been filed with NHTSA for the 2021 TOYOTA RAV4. Below is a breakdown by vehicle component.

Air Bags
Complaints: 118 25 Crashes 1 Fire 32 Injuries
Unknown Or Other
Complaints: 65 3 Crashes 2 Fires 4 Injuries
Electrical System
Complaints: 41 3 Crashes 5 Fires 3 Injuries
Engine
Complaints: 33 3 Fires
Fuelpropulsion System
Complaints: 21 1 Crash 1 Fire
Service Brakes
Complaints: 20 7 Crashes 3 Injuries
Visibilitywiper
Complaints: 18 1 Crash 2 Injuries
Steering
Complaints: 16 2 Crashes 1 Injury
Structurebody
Complaints: 14 2 Crashes 2 Injuries
Power Train
Complaints: 13 1 Crash
Seats
Complaints: 12
Forward Collision Avoidance Automatic Emergency Braking
Complaints: 8 5 Crashes 1 Fire 4 Injuries
Lane Departure Assist
Complaints: 8 3 Crashes 2 Injuries
Forward Collision Avoidance Adaptive Cruise Control
Complaints: 7 1 Crash
Seat Belts
Complaints: 7 3 Crashes 4 Injuries
Exterior Lighting
Complaints: 6 3 Fires
Suspension
Complaints: 6
Forward Collision Avoidance Warnings
Complaints: 5 2 Crashes
Tires
Complaints: 5
Vehicle Speed Control
Complaints: 5 3 Crashes 7 Injuries
Visibilityrearview Mirrorsdevicesexterior
Complaints: 4
Wheels
Complaints: 4
Visibilitysunmoon Roof Assembly
Complaints: 3
Lane Departure Warning
Complaints: 2
Structurebodydoor
Complaints: 2
Structurebodyhatchbackliftgatehinge And Attachments
Complaints: 2
Tirespressure Monitoring And Regulating Systems
Complaints: 2
Back Over Prevention Rearview System Braking
Complaints: 1 1 Crash 2 Injuries
Back Over Prevention Warnings
Complaints: 1 1 Crash
Electrical Systemadasautonomousself Driving
Complaints: 1 1 Crash 1 Injury
Fuel System Gasoline
Complaints: 1
Fuel System Gasolinestorage
Complaints: 1
Lane Departure Blind Spot Detection
Complaints: 1
Latcheslockslinkagesdoorslatch
Complaints: 1
Latcheslockslinkageshatchbackliftgatelock
Complaints: 1
Power Trainautomatic Transmissionlever And Linkagefloor Shift
Complaints: 1 1 Crash
Seat Beltsfrontbuckle Assembly
Complaints: 1
Steeringelectric Power Assist System
Complaints: 1
Steeringsteering Control Module
Complaints: 1
Steeringsteering Wheel Handle Baryawangle Sensor
Complaints: 1
Structure
Complaints: 1
Tether Lower Anchor On Car Seat Or Vehicle
Complaints: 1
Traction Control System
Complaints: 1
Visibility
Complaints: 1
Visibilitypower Window Devices And Controls
Complaints: 1
Visibilityrearview Mirrorsdevices
Complaints: 1

Most Recent Complaints

#11718403 | SEATS | | N/A miles
Power seat adjuster failed making it impossible for drivers to adjust the seat for safe driving.
#11717435 | ELECTRICAL SYSTEM | | N/A miles
This complaint is being filed as a follow-up to a previously submitted NHTSA complaint regarding door lock failures on my 2021 Toyota RAV4 Hybrid. Since the original complaint, a second door has now failed. In addition to the front passenger door, the rear passenger-side door will no longer lock or unlock electronically using the key fob or interior power lock button and must be locked manually. When attempting to lock the vehicle, the vehicle emits a warning beep indicating a door is unsecured, even though some doors appear locked. Upon inspection, the rear passenger door was found unlocked. This issue appears to be progressive, affecting multiple doors. Doors may appear locked when they are not, creating a security concern.
#11717435 | STRUCTURE:BODY | | N/A miles
This complaint is being filed as a follow-up to a previously submitted NHTSA complaint regarding door lock failures on my 2021 Toyota RAV4 Hybrid. Since the original complaint, a second door has now failed. In addition to the front passenger door, the rear passenger-side door will no longer lock or unlock electronically using the key fob or interior power lock button and must be locked manually. When attempting to lock the vehicle, the vehicle emits a warning beep indicating a door is unsecured, even though some doors appear locked. Upon inspection, the rear passenger door was found unlocked. This issue appears to be progressive, affecting multiple doors. Doors may appear locked when they are not, creating a security concern.
#11716983 | ELECTRICAL SYSTEM | | N/A miles
Driver door lock actuator. When using the vehicles remote key, the driver door does not lock and unlock with the rest of the vehicles locks. This failure can cause theft of personal property in the vehicle or theft of the vehicle itself. The problem has been confirmed by other toyota owners with similar models. No warning lights of the problem appeared.
#11716368 | ELECTRICAL SYSTEM | | N/A miles
I am reporting a safety defect involving the front passenger door lock actuator on my 2021 Toyota RAV4 XLE Hybrid. The front passenger door will not lock or unlock using the key fob or the interior power door lock button. The door must now be locked manually. This defeats the vehicle’s automatic locking system and creates a safety and security concern. This condition prevents all doors from being secured properly when driving or when parked. A passenger may believe the door is locked when it is not, increasing the risk of unauthorized entry, theft, or passenger safety issues. The failure occurred during normal use and without warning. The vehicle has been properly maintained. I have learned that multiple Toyota RAV4 owners have reported similar door lock actuator failures, indicating a potential widespread defect. This issue occurred shortly after the factory warranty expired. Due to the safety implications, I believe this issue warrants investigation and possible recall or manufacturer repair program. “This failure occurred without warning and with no dashboard alerts.”

View all Air Bags complaints →

Safety Rating for the 2021 TOYOTA RAV4

The 2021 TOYOTA RAV4 received an overall safety rating of 5 out of 5 stars from NHTSA's New Car Assessment Program (NCAP).

Test Category Rating
Overall Rating ★★★★★ (5/5)
Frontal Crash ★★★★ (4/5)
Side Crash ★★★★★ (5/5)
Rollover ★★★★ (4/5)

Safety ratings are based on controlled crash tests conducted by NHTSA. A 5-star rating indicates the highest level of occupant protection.

Technical Service Bulletins for the 2021 TOYOTA RAV4

Toyota Motor Corporation has issued 24 technical service bulletins (TSBs) for the 2021 TOYOTA RAV4. TSBs are notices sent by manufacturers to their dealers describing a known issue and the recommended repair procedure.

T-SB-0021-23 — ELECTRICAL SYSTEM

TSB: Some 2020 ? 2022 model year Highlander and RAV4 vehicles, and 2022 model year Tundra vehicles equipped with a start/stop switch may exhibit water entry to the vehicle from the HVAC drain hose being disconnected from the air conditioning radiator assembly and/or a grease/oil odor emitting from the vents....

T-TT-0724-23 — BACK OVER PREVENTION

TT: Some 19-21MY RAV4 Japan produced vehicles in Puerto Rico only exhibit a squeak type noise from the front suspension over bumps. Japan produced vehicles can be identified by VINs beginning with J.

T-TT-0724-23 — SUSPENSION

TT: Some 19-21MY RAV4 Japan produced vehicles in Puerto Rico only exhibit a squeak type noise from the front suspension over bumps. Japan produced vehicles can be identified by VINs beginning with J.

22TC05 Region Le — ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL

RL: The subject vehicles may have been equipped with an engine containing an incorrectly manufactured Crankcase Case Vent. If the engine is equipped with an incorrectly manufactured Crankcase Case Vent, the vehicle may not comply with certain Federal emissions regulations.

22TC05 Technical — EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

TI: TECHNICAL INSTRUCTIONS FOR SPECIAL SERVICE CAMPAIGN 22TC05

TTT061620 — STEERING

TT: Some customers may experience an abnormal steering sensation (?pulling?, ?drifting?), which may be more pronounced after a cold soak. The steering angle value displayed in Techstream may be greater than +3° off when the steering wheel is held straight. Every time the vehicle?s battery is disconnected or discharged, the...

TTT069022 — EQUIPMENT:ELECTRICAL

TT: On some 2021-2022MY Highlander HV, RAV4 HV, RAV4 Prime and Venza models, the connector cover for the Under Floor Wire Harness for the Rear Motor Generator may have the appearance of being damaged or missing

T-SB-0084-21 Rev — BACK OVER PREVENTION

TSB: Some 2019 ? 2022 model year RAV4 and RAV4 Hybrid and 2021 ? 2022 model year RAV4 Prime vehicles may exhibit a sloshing or splashing noise from inside one or more door panels when driving, opening and/or closing a door, and/or braking. This condition is caused by a cavity...

T-SB-0007-22 — ENGINE AND ENGINE COOLING:COOLING SYSTEM:HOSES/LINES/PIPING/FITTINGS

TSB: Some 2020 ? 2021 model year TMMC and TMMK built RAV4 and RAV4 Hybrid vehicles may exhibit damp carpeting in the front floor area. This may be due a condition in which the inside of the HVAC drain cooler hose is obstructed with plastic. Follow the Repair Procedure in...

T-TT-0668-21 — ELECTRICAL SYSTEM

TT: Some vehicles may exhibit seat memory switch function inoperative condition if the Seating Position Control ECU is not initialized. The Pre-Delivery Service (PDS) bulletin (link below) instructs technicians to perform this initialization after the D/C Cut Fuse is installed. The Repair Manual (links below) states that when any of...

Showing 10 of 24 technical service bulletins.

NHTSA Investigations for the 2021 TOYOTA RAV4

There are no NHTSA defect investigations on record for this vehicle.

Other Model Years of the TOYOTA RAV4

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Other TOYOTA Models

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