2004 TOYOTA 4RUNNER — Problems, Recalls & Safety Data

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N/A

Safety Rating

846

Owner Complaints

33 Crashes 6 Fires

2

Recalls

ACTIVE RECALL

11

Service Bulletins

0

Investigations

Overview of the 2004 TOYOTA 4RUNNER

The 2004 TOYOTA 4RUNNER has received a total of 846 safety complaints filed with the National Highway Traffic Safety Administration (NHTSA). There have been 2 recall campaigns affecting this vehicle, covering issues with AIR BAGS:SIDE/WINDOW, VEHICLE SPEED CONTROL:ACCELERATOR PEDAL. 11 technical service bulletins have been issued by Toyota Motor Corporation for this model year. The most commonly reported problems involve the Structurebody (260 complaints), Unknown Or Other (114 complaints), and Suspension (106 complaints).

Recalls for the 2004 TOYOTA 4RUNNER

NHTSA has recorded 2 recalls for the 2004 TOYOTA 4RUNNER, potentially affecting up to 1,683,653 vehicles.

Recall 16V065000 — AIR BAGS:SIDE/WINDOW

| 320,409 vehicles affected

Defect: Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain model year 2003-2006 Toyota Land Cruiser and Lexus LX470, 2005-2006 Toyota Tundra and Sequoia, 2004-2006 Toyota 4Runner and Lexus GX470 vehicles equipped with side curtain-shield-air bags. The affected vehicles have an air bag control module that may be improperly programmed, causing the side curtain-shield-air bags to deploy inadvertently.

Consequence: If the side curtain-shield-air bags deploy unexpectedly, it can increase the risk of occupant injury.

Remedy: Toyota will notify owners, and dealers will replace the air bag control module with one that has improved programming, free of charge. The recall began on December 1, 2016. Owners may contact Toyota customer service at 1-888-271-9371. Toyota's number for...

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Recall 11V113000 — VEHICLE SPEED CONTROL:ACCELERATOR PEDAL

| 1,363,244 vehicles affected

Defect: TOYOTA IS RECALLING CERTAIN MODEL YEAR 2008 THROUGH 2011 LEXUS LX570, 2003 THROUGH 2009 TOYOTA 4RUNNER, AND 2006 THROUGH 2010 RAV4 VEHICLES. THE ACCELERATOR PEDAL CAN GET STUCK IN THE WIDE OPEN POSITION DUE TO ITS BEING TRAPPED BY AN UNSECURED OR INCOMPATIBLE DRIVER'S FLOOR MAT.

Consequence: A STUCK OPEN ACCELERATOR PEDAL MAY RESULT IN VERY HIGH VEHICLE SPEEDS AND MAKE IT DIFFICULT TO STOP THE VEHICLE, WHICH COULD CAUSE A CRASH, SERIOUS INJURY OR DEATH.

Remedy: THE REMEDY IS NOW AVAILABLE. THE SAFETY RECALL BEGAN EARLY APRIL 2011. THE REMEDY WILL INVOLVE MODIFICATION OR REPLACEMENT OF THE ACCELERATOR PEDAL AND REPLACEMENT OF ANY TOYOTA ALL-WEATHER FLOOR MAT. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331 OR LEXUS AT...

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Owner Complaints for the 2004 TOYOTA 4RUNNER

846 complaints have been filed with NHTSA for the 2004 TOYOTA 4RUNNER. Below is a breakdown by vehicle component.

Structurebody
Complaints: 260 5 Crashes 1 Fire 1 Injury
Unknown Or Other
Complaints: 114
Suspension
Complaints: 106 2 Crashes 1 Injury
Service Brakes
Complaints: 57 4 Crashes 1 Injury
Vehicle Speed Control
Complaints: 29 4 Crashes 1 Injury
Air Bags
Complaints: 25 6 Crashes 8 Injuries
Steering
Complaints: 25 2 Crashes
Structure
Complaints: 22
Electrical System
Complaints: 19 1 Crash 1 Fire
Engine
Complaints: 18
Power Train
Complaints: 18 1 Injury
Service Brakes Hydraulic
Complaints: 17 1 Fire
Electronic Stability Control Esc
Complaints: 15 1 Fire
Structureframe And Members
Complaints: 13
Structureframe And Membersunderbody Shields
Complaints: 13
Air Bagsfrontal
Complaints: 9 7 Crashes 8 Injuries
Seats
Complaints: 7 1 Fire
Visibility
Complaints: 7
Power Trainautomatic Transmission
Complaints: 6
Seat Belts
Complaints: 5
Wheels
Complaints: 5 1 Crash
Engine And Engine Coolingexhaust Systememission Controlcatalytic Convertor
Complaints: 4
Traction Control System
Complaints: 4
Visibilitywiper
Complaints: 4 1 Fire
Engine And Engine Cooling
Complaints: 3
Latcheslockslinkages
Complaints: 3
Tirespressure Monitoring And Regulating Systems
Complaints: 3
Fuel System Other
Complaints: 2
Power Traindrivelinedriveshaft
Complaints: 2
Power Traintransfer Case 4 Wheel Drive
Complaints: 2
Tires
Complaints: 2
Air Bags Air Bagrestraint Control Module
Complaints: 1
Air Bagssidewindow
Complaints: 1
Carry Handle Shell Base
Complaints: 1
Chest Clip Buckle Harness
Complaints: 1
Electrical System Instrument Clusterpanel
Complaints: 1
Engine And Engine Coolingenginegasoline
Complaints: 1
Equipment
Complaints: 1
Equipment Adaptivemobility
Complaints: 1
Equipmentrecreational Vehicletrailer
Complaints: 1
Exterior Lighting
Complaints: 1
Forward Collision Avoidance Automatic Emergency Braking
Complaints: 1 1 Crash
Fuel System Gasoline
Complaints: 1
Fuel System Gasolinedeliveryfuel Pump
Complaints: 1
Latcheslockslinkagesdoorslatch
Complaints: 1
Power Trainaxle Assembly
Complaints: 1
Seat Belts Rearotherbuckle Assembly
Complaints: 1
Service Brakes Airantilockabs Warning Light
Complaints: 1
Service Brakes Electric
Complaints: 1
Service Brakes Hydraulicfoundation Componentsdisccaliper
Complaints: 1
Steering Steering Wheelhandle Bar
Complaints: 1
Structurebodyhatchbackliftgate
Complaints: 1
Suspensionfrontcontrol Armlower Ball Joint
Complaints: 1
Suspensionrear
Complaints: 1
Tirestreadbelt
Complaints: 1
Vehicle Speed Controlaccelerator Pedal
Complaints: 1
Visibilitydefrosterdefoggerhvac System
Complaints: 1
Visibilityrear Window Wiperwasher
Complaints: 1

Most Recent Complaints

#11707650 | AIR BAGS | | N/A miles Crash 1 Injury
What component or system failed or malfunctioned, and is it available for inspection upon request? Response: Frame, Suspension, Airbags / Yes it is available for inspection. How was your safety or the safety of others put at risk? Response: Safety was put at risk due to frame & suspension failure due to severe rust. Also due to failure of deployment of AirBags. Rusted Frame Failure subsequently caused safety of Injured Party and other motorists to be at risk due to the Injured Party’s 4Runner to dart across oncoming lane of traffic with no warning other than a swaying motion felt immediately before losing control. Once the Injured Party lost control of the 4Runner it crossed into oncoming traffic, progressing into the drainage ditch on the oncoming traffic side of highway. Once the 4Runner impacted the drainage ditch at a 90° angle, the 4Runners momentum dispersed by causing the 4Runner to overturn 3 times landing on its wheels in the adjoining field. Has the problem been reproduced or confirmed by a dealer or independent service center? Repaonse: Independent Service Center has confirmed the problem with the Rusted Frame, Rusted Suspension, and Air Bag failure. Has the vehicle or component been inspected by the manufacturer, police, insurance representatives or others? Response : Yes Were there any warning lamps, messages or other symptoms of the problem prior to the failure, and when did they first appear? Repaint: No warning lamps prior to failure. Symptoms indicative of failure were an unknown minor swaying sensation while driving. Injured party was under the impression that there may have been a tire low on air, which was discovered to be incorrect later.
#11707650 | STRUCTURE:BODY | | N/A miles Crash 1 Injury
What component or system failed or malfunctioned, and is it available for inspection upon request? Response: Frame, Suspension, Airbags / Yes it is available for inspection. How was your safety or the safety of others put at risk? Response: Safety was put at risk due to frame & suspension failure due to severe rust. Also due to failure of deployment of AirBags. Rusted Frame Failure subsequently caused safety of Injured Party and other motorists to be at risk due to the Injured Party’s 4Runner to dart across oncoming lane of traffic with no warning other than a swaying motion felt immediately before losing control. Once the Injured Party lost control of the 4Runner it crossed into oncoming traffic, progressing into the drainage ditch on the oncoming traffic side of highway. Once the 4Runner impacted the drainage ditch at a 90° angle, the 4Runners momentum dispersed by causing the 4Runner to overturn 3 times landing on its wheels in the adjoining field. Has the problem been reproduced or confirmed by a dealer or independent service center? Repaonse: Independent Service Center has confirmed the problem with the Rusted Frame, Rusted Suspension, and Air Bag failure. Has the vehicle or component been inspected by the manufacturer, police, insurance representatives or others? Response : Yes Were there any warning lamps, messages or other symptoms of the problem prior to the failure, and when did they first appear? Repaint: No warning lamps prior to failure. Symptoms indicative of failure were an unknown minor swaying sensation while driving. Injured party was under the impression that there may have been a tire low on air, which was discovered to be incorrect later.
#11707650 | SUSPENSION | | N/A miles Crash 1 Injury
What component or system failed or malfunctioned, and is it available for inspection upon request? Response: Frame, Suspension, Airbags / Yes it is available for inspection. How was your safety or the safety of others put at risk? Response: Safety was put at risk due to frame & suspension failure due to severe rust. Also due to failure of deployment of AirBags. Rusted Frame Failure subsequently caused safety of Injured Party and other motorists to be at risk due to the Injured Party’s 4Runner to dart across oncoming lane of traffic with no warning other than a swaying motion felt immediately before losing control. Once the Injured Party lost control of the 4Runner it crossed into oncoming traffic, progressing into the drainage ditch on the oncoming traffic side of highway. Once the 4Runner impacted the drainage ditch at a 90° angle, the 4Runners momentum dispersed by causing the 4Runner to overturn 3 times landing on its wheels in the adjoining field. Has the problem been reproduced or confirmed by a dealer or independent service center? Repaonse: Independent Service Center has confirmed the problem with the Rusted Frame, Rusted Suspension, and Air Bag failure. Has the vehicle or component been inspected by the manufacturer, police, insurance representatives or others? Response : Yes Were there any warning lamps, messages or other symptoms of the problem prior to the failure, and when did they first appear? Repaint: No warning lamps prior to failure. Symptoms indicative of failure were an unknown minor swaying sensation while driving. Injured party was under the impression that there may have been a tire low on air, which was discovered to be incorrect later.
#11684174 | UNKNOWN OR OTHER | | N/A miles
The body frame on this vehicle is almost completely rushed out. I don’t know what to do. If I should have the frame replaced I know there’s been a couple recalls on similar Toyota models.
#11683937 | STRUCTURE:FRAME AND MEMBERS | | 120,000 miles
The contact owns a 2004 Toyota 4Runner. The contact stated that while the vehicle was in for service, the independent mechanic discovered rust on the front driver's side subframe. Additionally, the subframe had developed holes due to rust. The cause of the failures was not yet determined, and the vehicle was not yet repaired. The manufacturer and local dealer were notified of the failure, but no assistance was offered. The failure mileage was 120,000.

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Safety Rating for the 2004 TOYOTA 4RUNNER

NHTSA has not yet tested the 2004 TOYOTA 4RUNNER in its New Car Assessment Program.

Technical Service Bulletins for the 2004 TOYOTA 4RUNNER

Toyota Motor Corporation has issued 11 technical service bulletins (TSBs) for the 2004 TOYOTA 4RUNNER. TSBs are notices sent by manufacturers to their dealers describing a known issue and the recommended repair procedure.

ZG7_Toyota POL17 — VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:REAR WINDOW

Warranty Policy Bulletin: Toyota has received reports of customer concerns where the vehicles rear hatch glass broke during defroster operation.

ZE6-Toyota POL14 — EQUIPMENT ADAPTIVE/MOBILITY

Warranty Policy Bulletin: Toyota has received reports where some vehicles may exhibit cracked and/or sticky/melting dashboards as a result of heat or humidity. In Mid-December, 2014, Toyota announced the reimbursement Phase of this voluntary warranty enhancement program. Since prior to that announcement, Toyota has been diligently making parts preparations for...

ZG7_Region Email — VISIBILITY:GLASS, SIDE/REAR

Region Email: Toyota is announcing a Warranty Enhancement Program to extend the warranty coverage for Broken Rear Hatch Glass on Certain 2003-2009 Model Year 4Runner Vehicles.

ZG7_Dealer Email — VISIBILITY:GLASS, SIDE/REAR

Dealer Email: Toyota is announcing a Warranty Enhancement Program to extend the warranty coverage for Broken Rear Hatch Glass on Certain 2003-2009 Model Year 4Runner Vehicles.

ZE6-Dealer Lette — ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL

DL: In our continuing efforts to ensure the best in customer satisfaction, Toyota has announced a Warranty Enhancement Program (the ?Program?). This Program extends the warranty coverage for repairs related to cracked and/or sticky/melting Dashboards (Instrument Panels) as a result of heat or humidity on 2003-2005 model year 4Runner, 2005-2010...

ZE6-Dealer Daily — EQUIPMENT

DD: In Mid-December 2014, Toyota announced the reimbursement Phase of this Program. Since prior to that announcement, Toyota has been diligently making parts preparations for the parts replacement phase of this Program. Due to the age, volume, and breadth of the covered vehicles subject to the Program and the size...

ZE6-WPB POL14-11 — ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL

WPB: Toyota has received reports where some vehicles may exhibit cracked and/or sticky/melting dashboards as a result of heat or humidity. In Mid-December, 2014, Toyota announced the reimbursement Phase of this warranty enhancement program. Since prior to that announcement, Toyota has been diligently making parts preparations for the parts replacement...

T-TT-0362-15 — ENGINE

TT: THE VEHICLE MAY BE DIFFICULT TO START OR HAVE AN ABNORMALLY LOW OR ROUGH IDLE AFTER THE BATTERY HAS BEEN DISCONNECTED OR POWER TO THE ENGINE ECM HAS BEEN INTERRUPTED.

ER10_Remail_Regi — EQUIPMENT

Region Letter: Toyota will be sending Safety Recall Follow-Up Notices to remind owners whose vehicles have not yet had campaign repairs completed.

LSC BST Phase 1. — VEHICLE SPEED CONTROL

On July 24, 2013, the settlement of claims for Economic Loss arising from allegations of unintended acceleration was approved. As part of the settlement Toyota will be launching the third phase of a Limited Service Campaign to install Smart Stop technology on March 31, 2014., for the following models:

Showing 10 of 11 technical service bulletins.

NHTSA Investigations for the 2004 TOYOTA 4RUNNER

There are no NHTSA defect investigations on record for this vehicle.

Other Model Years of the TOYOTA 4RUNNER

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Other TOYOTA Models

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Check any vehicle history by VIN - Free vehicle history report