2016 TESLA MODEL S — Problems, Recalls & Safety Data

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N/A

Safety Rating

993

Owner Complaints

154 Crashes 23 Fires 12 Deaths

10

Recalls

ACTIVE RECALL

23

Service Bulletins

1

Investigation

Overview of the 2016 TESLA MODEL S

The 2016 TESLA MODEL S has received a total of 993 safety complaints filed with the National Highway Traffic Safety Administration (NHTSA). There have been 13 recall campaigns affecting this vehicle, covering issues with SEAT BELTS:FRONT:WARNING LIGHT/DEVICES, ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL. 23 technical service bulletins have been issued by Tesla, Inc. for this model year. The most commonly reported problems involve the Suspension (206 complaints), Unknown Or Other (148 complaints), and Electrical System (140 complaints).

Recalls for the 2016 TESLA MODEL S

NHTSA has recorded 13 recalls for the 2016 TESLA MODEL S, potentially affecting up to 5,598,232 vehicles.

Recall 24V376000 — SEAT BELTS:FRONT:WARNING LIGHT/DEVICES

| 125,233 vehicles affected

Defect: Tesla, Inc. (Tesla) is recalling certain 2012-2024 Model S, 2015-2024 Model X, 2017-2023 Model 3, and 2020-2023 Model Y vehicles. In the event of an unbelted driver, the seat belt warning light and audible chime may not activate as intended. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 208, "Occupant Crash...

Consequence: A seat belt warning system that fails to alert occupants of an unbelted seat belt can increase the risk of injury during a crash.

Remedy: Tesla will release an over-the-air (OTA) software update. Owner notification letters were mailed July 26, 2024. Owners may contact Tesla customer service at 1-877-798-3752. Tesla's number for this recall is SB-24-00-008.

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Recall 24V376000 — SEAT BELTS:FRONT:WARNING LIGHT/DEVICES

| 125,233 vehicles affected

Defect: Tesla, Inc. (Tesla) is recalling certain 2012-2024 Model S, 2015-2024 Model X, 2017-2023 Model 3, and 2020-2023 Model Y vehicles. In the event of an unbelted driver, the seat belt warning light and audible chime may not activate as intended. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 208, "Occupant Crash...

Consequence: A seat belt warning system that fails to alert occupants of an unbelted seat belt can increase the risk of injury during a crash.

Remedy: Tesla will release an over-the-air (OTA) software update. Owner notification letters were mailed July 26, 2024. Owners may contact Tesla customer service at 1-877-798-3752. Tesla's number for this recall is SB-24-00-008.

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Recall 24V051000 — ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL

| 2,193,869 vehicles affected

Defect: Tesla, Inc. (Tesla) is recalling certain 2012-2023 Model S, 2016-2024 Model X, 2017-2023 Model 3, 2019-2024 Model Y, and 2024 Cybertruck vehicles. An incorrect font size is displayed on the instrument panel for the Brake, Park, and Antilock Brake System (ABS) warning lights. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number...

Consequence: Warning lights with a smaller font size can make critical safety information on the instrument panel difficult to read, increasing the risk of a crash.

Remedy: Tesla began releasing an over-the-air (OTA) software update, free of charge. Owners may contact Tesla customer service at 1-877-798-3752. Tesla's number for this recall is SB-24-00-003.

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Recall 23V838000 — ELECTRICAL SYSTEM:ADAS:DRIVER MONITORING:SOFTWARE

| 2,031,220 vehicles affected

Defect: Tesla, Inc. (Tesla) is recalling 2012-2023 Model S, 2016-2023 Model X, 2017-2023 Model 3, and 2020-2023 Model Y vehicles equipped with all versions of Autosteer leading up to the version(s) that contains the recall remedy. In certain circumstances when Autosteer is engaged, the prominence and scope of the feature's controls may not be sufficient to prevent driver misuse of the...

Consequence: In certain circumstances when Autosteer is engaged, and the driver does not maintain responsibility for vehicle operation and is unprepared to intervene as necessary or fails to recognize when Autosteer is canceled or not engaged, there may be an increased risk of a crash.

Remedy: Tesla will release an over-the-air (OTA) software update, free of charge. Owner notification letters were mailed February 10, 2024. Owners may contact Tesla customer service at 1-877-798-3752. Tesla's number for this recall is SB-23-00-008.

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Recall 23V085000 — STEERING:AUTOMATED/ADAPTIVE STEERING

| 362,758 vehicles affected

Defect: Tesla, Inc. (Tesla) is recalling certain 2016-2023 Model S, Model X, 2017-2023 Model 3, and 2020-2023 Model Y vehicles equipped with Full Self-Driving Beta (FSD Beta) software or pending installation.  The FSD Beta system may allow the vehicle to act unsafe around intersections, such as traveling straight through an intersection while in a turn-only lane, entering a stop sign-controlled intersection...

Consequence: FSD Beta software that allows a vehicle to exceed speed limits or travel through intersections in an unlawful or unpredictable manner increases the risk of a crash.

Remedy: Tesla will release an over-the-air (OTA) software update, free of charge.  Owner notification letters were mailed April 15, 2023.  Owners may contact Tesla customer service at 1-877-798-3752.  Tesla's number for this recall is SB-23-00-001.

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Recall 22V037000 — STEERING:AUTOMATED/ADAPTIVE STEERING

| 53,822 vehicles affected

Defect: Tesla, Inc. (Tesla) is recalling certain 2016-2022 Model S and Model X, 2017-2022 Model 3, and 2020-2022 Model Y vehicles. The "rolling stop" functionality available as part of the Full Self-Driving (Beta) software may allow the vehicle to travel through an all-way stop intersection without first coming to a stop.

Consequence: Failing to stop at a stop sign can increase the risk of a crash.

Remedy: Tesla will perform an over-the-air (OTA) software update that disables the "rolling stop" functionality, free of charge. Owner notification letters were mailed March 28, 2022. Owners may contact Tesla customer service at 1-877-798-3752. Tesla's number for this recall is SB-22-00-001.

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Recall 21V00B000 — LATCHES/LOCKS/LINKAGES:HOOD:LATCH

| 130,441 vehicles affected

Defect: Tesla, Inc. (Tesla) is recalling certain 2014-2021 Model S vehicles. The front trunk latch assembly may be misaligned, preventing the secondary hood latch from engaging. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 113, "Hood Latch System."

Consequence: If the primary latch is inadvertently released and the secondary latch is not engaged, the hood could open unexpectedly, obstructing the driver's view and increasing the risk of a crash.

Remedy: Tesla Service will inspect and reposition the latch assembly as necessary, free of charge. Owner notification letters were mailed February 18, 2022. Owners may contact Tesla customer service at 1-877-798-3752. Tesla's number for this recall is SB-21-11-003.

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Recall 21V035000 — VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM

| 134,951 vehicles affected

Defect: Tesla, Inc. (Tesla) is recalling certain 2012-2018 Tesla Model S and 2016-2018 Model X vehicles with a center display equipped with a NVIDIA Tegra 3 processor and an 8GB eMMC NAND flash memory device. When the 8GB eMMC NAND flash memory device for the center display reaches lifetime wear, the eMMC controller will no longer be able to maintain the...

Consequence: The eMMC controller wear-out condition can cause the loss of the rearview camera display, defrost/defog control settings, and exterior turn signal lighting, reducing visibility and increasing the risk of a crash.

Remedy: Owners should ensure their vehicles are operating firmware release 2020.48.48.12 or newer, which will alert owners if the eMMC is approaching lifetime wear. Tesla will notify owners, and will replace the VCM daughterboard with one containing an enhanced eMMC controller,...

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Recall 21V035000 — EXTERIOR LIGHTING:TURN SIGNAL

| 134,951 vehicles affected

Defect: Tesla, Inc. (Tesla) is recalling certain 2012-2018 Tesla Model S and 2016-2018 Model X vehicles with a center display equipped with a NVIDIA Tegra 3 processor and an 8GB eMMC NAND flash memory device. When the 8GB eMMC NAND flash memory device for the center display reaches lifetime wear, the eMMC controller will no longer be able to maintain the...

Consequence: The eMMC controller wear-out condition can cause the loss of the rearview camera display, defrost/defog control settings, and exterior turn signal lighting, reducing visibility and increasing the risk of a crash.

Remedy: Owners should ensure their vehicles are operating firmware release 2020.48.48.12 or newer, which will alert owners if the eMMC is approaching lifetime wear. Tesla will notify owners, and will replace the VCM daughterboard with one containing an enhanced eMMC controller,...

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Recall 21V035000 — BACK OVER PREVENTION:SOFTWARE

| 134,951 vehicles affected

Defect: Tesla, Inc. (Tesla) is recalling certain 2012-2018 Tesla Model S and 2016-2018 Model X vehicles with a center display equipped with a NVIDIA Tegra 3 processor and an 8GB eMMC NAND flash memory device. When the 8GB eMMC NAND flash memory device for the center display reaches lifetime wear, the eMMC controller will no longer be able to maintain the...

Consequence: The eMMC controller wear-out condition can cause the loss of the rearview camera display, defrost/defog control settings, and exterior turn signal lighting, reducing visibility and increasing the risk of a crash.

Remedy: Owners should ensure their vehicles are operating firmware release 2020.48.48.12 or newer, which will alert owners if the eMMC is approaching lifetime wear. Tesla will notify owners, and will replace the VCM daughterboard with one containing an enhanced eMMC controller,...

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Recall 19V002000 — AIR BAGS:FRONTAL:PASSENGER SIDE:INFLATOR MODULE

| 68,673 vehicles affected

Defect: Tesla, Inc. (Tesla) is recalling all 2014-2016 Model S vehicles equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules used as original equipment or replacement equipment. In the event of a crash necessitating deployment of the passenger frontal air bag, these inflators may explode due to propellant degradation occurring after long-term exposure to...

Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.

Remedy: Tesla will notify owners, and Tesla Service Centers will replace the passenger frontal air bag modules, free of charge. The recall began May 29, 2019. Owners may contact Tesla customer service at 1-877-798-3752. Tesla's number for this recall is SB-19-20-001.

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Recall 18V204000 — STEERING:ELECTRIC POWER ASSIST SYSTEM

| 70,421 vehicles affected

Defect: Tesla, Inc. (Tesla) is recalling certain 2012-2016 Tesla Model S vehicles equipped with Bosch steering racks. The aluminum bolts that attach the power steering gear assist motor to the gear housing may corrode and fracture causing a reduction or complete loss of power steering assist.

Consequence: Loss of power steering assist would require a higher steering effort, especially at lower speeds, which may increase the risk of a crash.

Remedy: Tesla will notify owners, and Tesla Service Centers will replace the steering gear mounting bolts and add a corrosion-preventative sealer, free of charge. The recall began May 7, 2019. Owners may contact Tesla customer service at 1-877-798-3752. Tesla's number for...

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Recall 17V260000 — PARKING BRAKE

| 31,709 vehicles affected

Defect: Tesla, Inc. (Tesla) is recalling certain 2016 Model S and Model X vehicles. The electric parking brake calipers have an internal gear that may be improperly manufactured, possibly resulting in the gear fracturing during parking brake application or release.

Consequence: If the gear breaks during parking brake release, the vehicle will not be able to be moved. If the gear breaks during parking brake application, the parking brake may not adequately hold the vehicle, potentially resulting in the vehicle rolling, increasing the risk of a crash.

Remedy: Tesla will notify owners, and service centers will replace both the left and right electric parking brake calipers, free of charge. The recall began March 6, 2018. Owners may contact Tesla customer service at 1-877-798-3752. Tesla's number for this recall...

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Owner Complaints for the 2016 TESLA MODEL S

993 complaints have been filed with NHTSA for the 2016 TESLA MODEL S. Below is a breakdown by vehicle component.

Suspension
Complaints: 206 35 Crashes 8 Fires 23 Injuries 8 Deaths
Unknown Or Other
Complaints: 148 10 Crashes 2 Fires 7 Injuries
Electrical System
Complaints: 140 7 Crashes 5 Fires 6 Injuries
Steering
Complaints: 83 14 Crashes 2 Fires 10 Injuries
Vehicle Speed Control
Complaints: 75 33 Crashes 1 Fire 37 Injuries 2 Deaths
Service Brakes
Complaints: 53 18 Crashes 1 Fire 12 Injuries
Exterior Lighting
Complaints: 49 1 Crash
Structurebody
Complaints: 27 6 Crashes 2 Injuries
Visibilitywiper
Complaints: 25
Forward Collision Avoidance Adaptive Cruise Control
Complaints: 22 2 Crashes
Back Over Prevention
Complaints: 15 1 Injury
Wheels
Complaints: 15 3 Crashes
Forward Collision Avoidance Automatic Emergency Braking
Complaints: 14 2 Crashes
Air Bags
Complaints: 13 4 Crashes 2 Injuries
Fuelpropulsion System
Complaints: 13 7 Crashes 4 Fires 6 Injuries 2 Deaths
Power Train
Complaints: 13 2 Crashes
Visibility
Complaints: 13
Electronic Stability Control Esc
Complaints: 11 4 Crashes 6 Injuries
Lane Departure Blind Spot Detection
Complaints: 7
Forward Collision Avoidance Warnings
Complaints: 6 1 Crash
Lane Departure Assist
Complaints: 6 1 Crash
Lane Departure Warning
Complaints: 6
Engine
Complaints: 5
Back Over Prevention Rearview System Braking
Complaints: 4 1 Crash
Back Over Prevention Warnings
Complaints: 3
Electrical System Instrument Clusterpanel
Complaints: 3 1 Injury
Latcheslockslinkagesdoorslatch
Complaints: 3 1 Injury
Seats
Complaints: 3
Forward Collision Avoidance
Complaints: 2 2 Crashes 1 Injury
Parking Brake
Complaints: 2 1 Crash
Electrical Systemadasautonomousself Driving
Complaints: 1
Latcheslockslinkagesdoorslatchemergency Mechanical Release
Complaints: 1
Latcheslockslinkagestrunk Lidlatchemergency Mechanical Release
Complaints: 1
Seat Belts
Complaints: 1
Service Brakes Hydraulic
Complaints: 1
Structure
Complaints: 1
Structureinterior Panelsdashboard
Complaints: 1
Tires
Complaints: 1

Most Recent Complaints

#11717158 | POWER TRAIN | | N/A miles
I am reporting a safety-related defect involving sudden loss of motive power on my 2016 Tesla Model S. During the drivetrain warranty period, the vehicle developed a persistent humming/buzzing noise from the rear drive unit. This noise was documented on video with a timestamp confirming it occurred while the vehicle was under warranty. At the time, there was no loss of performance or warning indicators. Due to the distance to the nearest Tesla service center (approximately 200 miles), the vehicle was not immediately inspected. When I later contacted Tesla Service, the vehicle was approximately three weeks outside the drivetrain warranty. Upon inspection, Tesla advised that the rear drive unit was failing and would require replacement at customer expense. Tesla declined warranty coverage despite evidence that the failure symptoms began during the warranty period. The rear drive unit later catastrophically failed while the vehicle was being driven uphill, resulting in a complete loss of propulsion. Prior to this incident, Tesla service personnel had advised that if the rear motor failed, the front motor would allow the vehicle to operate in a limp mode to reach a safe location. This did not occur. When the failure happened, the vehicle lost all motive power and was unable to maintain position on an incline. The vehicle nearly rolled backward into traffic. Police assistance was required (911 call) to redirect traffic so the vehicle could be rolled backward down the hill to a safe location. A minor child was present in the vehicle at the time. I am aware that failures of rear drive units on 2016–2017 Tesla Model S vehicles related to coolant intrusion have been reported by Tesla service personnel and other owners. This incident demonstrates a serious safety risk involving sudden loss of power and incorrect guidance regarding vehicle behavior during drive unit failure. I believe this represents a safety-related defect warranting investigation.
#11715871 | VEHICLE SPEED CONTROL | | N/A miles Crash
I was parking the car and gently tapped on the accelerator to inch forward. The car accelerated suddenly, crashed into a concrete sign holder, and knocked down a sign, until I was able to stop it using the breaks. The accident caused $5000 worth of damage that I paid out of pocket to fix, since I assumed I must have made a mistake. However when I got the car back a month later, unintended acceleration happened AGAIN - under the same circumstances. I was parking and inching forward. I tapped the accelerator and the car accelerated suddenly. This time I was able to stop it before causing any damage. At this point, I KNEW that the first accident was not my error, since it had now happened again, and I was 100% sure that I did nothing wrong. I looked up "unintended acceleration - Tesla" and found examples of the exact same thing happening while parking. I looked for a fix, and it suggested changing the mode of the car to "creep." This so far has worked well.
#11711765 | BACK OVER PREVENTION: REARVIEW SYSTEM BRAKING | | N/A miles
My 2016 Tesla Model S (45,500 miles) is experiencing a complete failure of the Media Control Unit (MCU1), resulting in a total loss of the rearview camera display and defrost/defogging controls. This is a critical safety hazard. The unit was previously replaced by Tesla in 2021 under NHTSA Recall 21V-035. However, this replacement part has failed again after only a few years of low-mileage use. Tesla Service is refusing to provide a free repair or a goodwill discount for an MCU2 upgrade, claiming the 'recall repair' only had a 1-year warranty. It is unacceptable that a safety-critical component replaced under a federal recall fails twice in 45,000 miles. Tesla has failed to provide a permanent fix for the eMMC defect identified by NHTSA. By refusing to restore the camera functionality without charging full price, Tesla is knowingly allowing a safety defect to persist. I request an investigation into these premature failures of recall-replaced components
#11711765 | ELECTRICAL SYSTEM | | N/A miles
My 2016 Tesla Model S (45,500 miles) is experiencing a complete failure of the Media Control Unit (MCU1), resulting in a total loss of the rearview camera display and defrost/defogging controls. This is a critical safety hazard. The unit was previously replaced by Tesla in 2021 under NHTSA Recall 21V-035. However, this replacement part has failed again after only a few years of low-mileage use. Tesla Service is refusing to provide a free repair or a goodwill discount for an MCU2 upgrade, claiming the 'recall repair' only had a 1-year warranty. It is unacceptable that a safety-critical component replaced under a federal recall fails twice in 45,000 miles. Tesla has failed to provide a permanent fix for the eMMC defect identified by NHTSA. By refusing to restore the camera functionality without charging full price, Tesla is knowingly allowing a safety defect to persist. I request an investigation into these premature failures of recall-replaced components
#11711765 | VISIBILITY/WIPER | | N/A miles
My 2016 Tesla Model S (45,500 miles) is experiencing a complete failure of the Media Control Unit (MCU1), resulting in a total loss of the rearview camera display and defrost/defogging controls. This is a critical safety hazard. The unit was previously replaced by Tesla in 2021 under NHTSA Recall 21V-035. However, this replacement part has failed again after only a few years of low-mileage use. Tesla Service is refusing to provide a free repair or a goodwill discount for an MCU2 upgrade, claiming the 'recall repair' only had a 1-year warranty. It is unacceptable that a safety-critical component replaced under a federal recall fails twice in 45,000 miles. Tesla has failed to provide a permanent fix for the eMMC defect identified by NHTSA. By refusing to restore the camera functionality without charging full price, Tesla is knowingly allowing a safety defect to persist. I request an investigation into these premature failures of recall-replaced components

View all Suspension complaints →

Safety Rating for the 2016 TESLA MODEL S

NHTSA has not yet tested the 2016 TESLA MODEL S in its New Car Assessment Program.

Technical Service Bulletins for the 2016 TESLA MODEL S

Tesla, Inc. has issued 23 technical service bulletins (TSBs) for the 2016 TESLA MODEL S. TSBs are notices sent by manufacturers to their dealers describing a known issue and the recommended repair procedure.

developG — EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

Owner's Manual.

Owner's Manual-2 — EQUIPMENT

Tesla does not provide physical owner's manual copies. Instead, all available owner?s manual content is integrated into the vehicle software, and only the content relevant for a given vehicle, based on vehicle configuration and software version installed, is displayed on its touchscreen. This file contains all available owner?s manual content...

SB-19-39-001 R3 — EQUIPMENT

Older versions of the Model S and Model X LH front drive unit clevis mount contain a bushing that allows the front drive unit to move side-to-side more than expected during hard accelerations, resulting in excessive vibrations coming from the front drive unit during hard acceleration. This is exclusively an...

SB1617010R1 — STRUCTURE

On some Model S vehicles, the G625 ground branch of the front body harness might have too much slack. This might cause chafing or other damage to the ground cable.

SB1713005R4 — SEATS

On some Model S and Model X front seats, the forward inboard Huck BOM fastener and pivot bushing (nearest to the center console) used on the front lift links may develop an interactive clearance condition, which might result in a rocking motion in the seat. This does not affect performance,...

SB-18-13-002 R2 — SEATS

On some Model S base trim front seats, the forward inboard Huck BOM fastener and pivot bushing (nearest to the center console) used on the front lift links may develop an interactive clearance condition, which might result in a rocking motion in the seat. This does not affect performance, but...

SB-18-32-002 R3 — STEERING:RACK AND PINION:RACK

Long-term exposure to high-corrosion environments might weaken the bolts that attach the power steering motor to the steering rack housing.

SB-18-15-006 — ELECTRICAL SYSTEM

On some Model X vehicles, incorrect routing of the intrusion sensor wires might result in electrical interference between the intrusion sensor and the intrusion sensor electrical control unit (ECU). The electrical interference causes the car alarm to activate, even if the vehicle is not being intruded.

SB-18-31-001 — SUSPENSION

Some Model S vehicles were manufactured with front suspension lower fore links that do not meet Tesla?s internal specifications. The lower fore link may contact the sway bar mounting bracket, causing noise and the risk for damage to front suspension components over time. This condition does not affect steering control...

SB-18-13-002 — EQUIPMENT ADAPTIVE/MOBILITY

On some Model S base trim 1st row seats, the Huck BOM fastener and pivot bushing used on the front lift links may develop an interactive clearance condition, which might result in a rocking motion in the seat. This does not affect performance, but might result in customer dissatisfaction.

Showing 10 of 23 technical service bulletins.

NHTSA Investigations for the 2016 TESLA MODEL S

NHTSA has opened 1 investigation into potential safety defects in the 2016 TESLA MODEL S.

Investigation PE24033 — ELECTRICAL SYSTEM:ADAS:AUTONOMOUS/SELF DRIVING Preliminary Evaluation

Opened:

Crash incidents during Actually Smart Summon sessions

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