2003 SAAB 9-3 — Problems, Recalls & Safety Data

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N/A

Safety Rating

323

Owner Complaints

19 Crashes 6 Fires

5

Recalls

ACTIVE RECALL

14

Service Bulletins

2

Investigations

Overview of the 2003 SAAB 9-3

The 2003 SAAB 9-3 has received a total of 323 safety complaints filed with the National Highway Traffic Safety Administration (NHTSA). There have been 5 recall campaigns affecting this vehicle, covering issues with FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP, FUEL SYSTEM, GASOLINE:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS, SERVICE BRAKES, HYDRAULIC:POWER ASSIST:VACUUM:HOSES, LINES/PIPING, AND FITTINGS. 14 technical service bulletins have been issued by SAAB CARS USA, INC. for this model year. The most commonly reported problems involve the Electrical System (36 complaints), Suspensionfront (27 complaints), and Power Trainautomatic Transmission (23 complaints).

Recalls for the 2003 SAAB 9-3

NHTSA has recorded 5 recalls for the 2003 SAAB 9-3, potentially affecting up to 211,502 vehicles.

Recall 11E009000 — FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP

| 4,887 vehicles affected

Defect: TI AUTOMOTIVE IS RECALLING CERTAIN FUEL PUMPS, PART NUMBERS TU456 AND TU303, SOLD UNDER VARIOUS BRAND NAMES AS AFTERMARKET AND REPLACEMENT EQUIPMENT FOR THE MOTOR VEHICLES LISTED ABOVE. THE DEFECTIVE FUEL PUMP MAY SEIZE, STOPPING THE FUEL FLOW TO THE ENGINE CREATING A STALLING CONDITION.

Consequence: A VEHICLE CRASH COULD OCCUR SHOULD THE ENGINE STALL WHILE IN USE.

Remedy: TI AUTOMOTIVE WILL NOTIFY OWNERS OF RECORD AND WILL REPLACE ANY DEFECTIVE FUEL PUMP WITH A NEW OR REWORKED FUEL PUMP FREE OF CHARGE. THE SAFETY RECALL BEGAN ON FEBRUARY 22, 2011. OWNERS MAY CONTACT TI AUTOMOTIVE AT 1-866-867-3759 OR...

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Recall 07V087000 — FUEL SYSTEM, GASOLINE:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS

| 94,377 vehicles affected

Defect: ON CERTAIN PASSENGER VEHICLES, THE FUEL PUMP RETAINING TABS HOLDING THE FUEL LINES WERE DAMAGED DURING PRODUCTION.

Consequence: OVER TIME, THIS COULD CAUSE THE FUEL LINES TO LOOSEN FROM THE PUMP RESULTING IN FUEL LEAKAGE. IF AN IGNITION SOURCE WERE PRESENT, THE FUEL MAY IGNITE RESULTING IN A VEHICLE FIRE.

Remedy: DEALERS WILL DEVELOP A SECURING BRACKET THAT WILL SECURE THE FUEL LINES TO THE FUEL PUMP EVEN IF THE PLASTIC RETAINING TABS SHOULD BREAK. THE RECALL BEGAN ON JUNE 13, 2007. THIS IS AN EXPANSION OF PREVIOUS RECALL CAMPAIGNS -...

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Recall 05V236000 — SERVICE BRAKES, HYDRAULIC:POWER ASSIST:VACUUM:HOSES, LINES/PIPING, AND FITTINGS

| 68,654 vehicles affected

Defect: CERTAIN SPORT SEDAN AND CONVERTIBLE PASSENGER VEHICLES WERE PRODUCED WITH A VACUUM PIPE CHECK VALVE FOR THE BRAKE BOOSTER THAT MAY FAIL FROM EXPOSURE TO ELEVATED TEMPERATURES. THIS COULD RESULT IN SUDDEN LOSS OF POWER BRAKE ASSIST, USUALLY WITH LITTLE OR NO WARNING.

Consequence: IF THIS CONDITION WERE TO OCCUR WHEN MINIMUM STOPPING DISTANCE IS REQUIRED, A CRASH COULD OCCUR.

Remedy: DEALERS WILL INSTALL A NEW REDESIGNED CHECK VALVE. THE RECALL BEGAN ON MARCH 17, 2006. OWNERS SHOULD CONTACT SAAB AT 1-800-955-9007.

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Recall 04V226000 — SEAT BELTS:FRONT:RETRACTOR

| 31,335 vehicles affected

Defect: SOME SPORT SEDANS WERE BUILT WITH SEAT BELT RETRACTORS THAT WERE DAMAGED DURING THE MANUFACTURING PROCESS. IF DAMAGED, OVER TIME, THE AUTOMATIC TENSIONING SYSTEM (ATS) CABLE IN THE SEAT BELT RETRACTOR COULD BREAK CAUSING THE BELT WEBBING TO NOT RETRACT.

Consequence: IN THE EVENT OF A CRASH, A FRONT SEAT OCCUPANT MAY RECEIVE MORE SEVERE INJURIES.

Remedy: DEALERS WILL REPLACE THE SEAT BELT RETRACTOR ASSEMBLIES. THE RECALL BEGAN ON JANUARY 24, 2005. OWNERS SHOULD CONTACT SAAB AT 1-800-955-9007.

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Recall 04V540000 — ENGINE AND ENGINE COOLING

| 12,249 vehicles affected

Defect: ON CERTAIN PASSENGER VEHICLES, THE ENGINE MANAGEMENT SYSTEM SOFTWARE MAY CAUSE ENGINE HESITATION OR STALLING.

Consequence: IF THE VEHICLE STALLS AS A RESULT OF THIS CONDITION, IT CAN BE RESTARTED IMMEDIATELY.

Remedy: DEALERS WILL UPDATE THE ENGINE MANAGEMENT SYSTEM. OWNERS MAY CONTACT SAAB AT 1-800-955-9007.

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Owner Complaints for the 2003 SAAB 9-3

323 complaints have been filed with NHTSA for the 2003 SAAB 9-3. Below is a breakdown by vehicle component.

Electrical System
Complaints: 36 2 Fires
Suspensionfront
Complaints: 27
Power Trainautomatic Transmission
Complaints: 23
Engine And Engine Cooling
Complaints: 15 1 Crash
Engine And Engine Coolingengine
Complaints: 14 1 Crash
Air Bags
Complaints: 12 2 Crashes 6 Injuries
Steering
Complaints: 11 4 Crashes 6 Injuries
Suspensionfrontspringscoil Springs
Complaints: 8
Engine
Complaints: 7
Exterior Lightingheadlights
Complaints: 7
Parking Brake
Complaints: 7 2 Crashes
Seat Belts
Complaints: 7 1 Crash 2 Injuries
Service Brakes Hydraulic
Complaints: 7
Tires
Complaints: 7 1 Injury
Fuel System Gasoline
Complaints: 5
Power Train
Complaints: 5
Suspension
Complaints: 5 2 Crashes 4 Injuries
Vehicle Speed Control
Complaints: 5 2 Crashes 1 Injury
Electrical Systemwiringfront Underhood
Complaints: 4 2 Fires
Visibilitysunmoon Roof Assembly
Complaints: 4
Electrical Systemignition
Complaints: 3
Equipmentelectricalradiotape Deckcd Etc
Complaints: 3
Fuel System Gasolinedeliveryfuel Pump
Complaints: 3 1 Crash
Fuel System Gasolinestoragetank Assemblyfiller Pipe And Cap
Complaints: 3
Seat Beltsfrontretractor
Complaints: 3
Steeringcolumn Lockinganti Theft Device
Complaints: 3
Suspensionrear
Complaints: 3
Unknown Or Other
Complaints: 3 1 Crash 2 Injuries
Visibilitypower Window Devices And Controls
Complaints: 3
Air Bagsfrontalsensorcontrol Module
Complaints: 2
Electrical Systemignitionmodule
Complaints: 2
Electrical Systemwiring
Complaints: 2 1 Fire
Equipment
Complaints: 2
Equipmentapplianceair Conditioner
Complaints: 2 1 Fire
Equipmentelectrical
Complaints: 2
Exterior Lighting
Complaints: 2
Fuel System Gasolinedeliveryhoses Linespiping And Fittings
Complaints: 2
Fuelpropulsion System
Complaints: 2
Seats
Complaints: 2
Seatsfront Assemblyseat Heatercooler
Complaints: 2
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slip
Complaints: 2
Service Brakes Hydraulicfoundation Componentsdiscpads
Complaints: 2
Service Brakes Hydraulicfoundation Componentsdiscrotor
Complaints: 2
Steeringcolumn
Complaints: 2
Steeringelectric Power Assist System
Complaints: 2
Structure
Complaints: 2
Structurebody
Complaints: 2
Structurebodydoor
Complaints: 2
Structurebodytrunk Lid
Complaints: 2
Air Bagssidewindow
Complaints: 1 1 Injury
Back Over Preventionwarningsexternalpedestrian Alert
Complaints: 1
Electrical System Instrument Clusterpanel
Complaints: 1
Electrical Systemalternatorgeneratorregulator
Complaints: 1
Electrical Systemhorn
Complaints: 1
Electrical Systemignitionswitch
Complaints: 1
Electronic Stability Control Esc
Complaints: 1
Engine And Engine Coolingcooling System
Complaints: 1 1 Injury
Engine And Engine Coolingenginegasoline
Complaints: 1
Engine And Engine Coolingexhaust Systememission Controlgas Recirculation Valve Egr Valve
Complaints: 1
Exterior Lightingbrake Lights
Complaints: 1
Exterior Lightingheadlightshighlow Beam Dimmer Switch
Complaints: 1
Exterior Lightingheadlightsswitch
Complaints: 1
Exterior Lightingturn Signal
Complaints: 1
Fuel System Gasolinecarburetor System
Complaints: 1
Fuel System Gasolinestoragetank Assembly
Complaints: 1
Fuel System Gasolinestoragetank Assemblymounting
Complaints: 1
Fuel System Other
Complaints: 1
Fuel System Otherstoragefuel Gauge System
Complaints: 1
Power Trainautomatic Transmissionparkneutral Start Interlock Switch
Complaints: 1 1 Crash 1 Injury
Power Trainaxle Assembly
Complaints: 1
Power Trainclutch Assembly
Complaints: 1
Power Trainmanual Transmissioncolumn Shift Assembly
Complaints: 1
Seat Beltsfront
Complaints: 1
Seat Beltsfrontwarning Lightdevices
Complaints: 1
Service Brakes Airantilock
Complaints: 1
Service Brakes Airdisc
Complaints: 1
Service Brakes Hydraulicfoundation Componentshoses Linespiping And Fittings
Complaints: 1
Steeringhydraulic Power Assist System
Complaints: 1 1 Crash
Steeringrack And Pinion
Complaints: 1
Structureframe And Membersunderbody Shields
Complaints: 1
Suspensionfrontstabilizer Bar
Complaints: 1
Suspensionrearshock Absorber
Complaints: 1
Tiressidewall
Complaints: 1
Tirestreadbelt
Complaints: 1
Vehicle Speed Controlcruise Control
Complaints: 1
Visibilityglass Siderear
Complaints: 1
Visibilityrearview Mirrorsdevicesexterior
Complaints: 1
Wheels
Complaints: 1
Wheelshub
Complaints: 1

Most Recent Complaints

#11389024 | AIR BAGS | | 130,000 miles
I WAS DRIVING MY 2003 SAAB 9-3 SE CONVERTIBLE TO THE NEARBY PUBLIX SUPERMARKET. THE CAR HAS NEVER BEEN IN AN ACCIDENT OR HIT. I PARKED IT IN THE LOT WITH THE TOP DOWN AND WENT INTO THE STORE FOR APPROXIMATELY 10 MINUTES. IT WAS A WARM DRY DAY IN FLORIDA ABOUT 85 DEGREES. I CAME OUT AND PUT THE KEY IN THE IGNITION AND TURNED IT TO START THE CAR, AND THE PASSENGER SIDE AIRBAG EXPLODED FOR NO KNOWN REASON. I CALLED GM, THEY TOOK THE CAR TO A GM FACILITY AND INSPECTED IT, AND THEN CAME BACK A WEEK LATER AND SAID THE UNEXPLAINED DEPLOYMENT OF THE AIRBAG WAS NOT A MANUFACTURERS DEFECT AND THEY WOULD NOT REPAIR IT. I FIND THAT DIFFICULT TO BELIEVE. THE AIRBAG SHOULD NOT DEPLOY ARBITRARILY WHEN THE IGNITION KEY IS TURNED.
#11297754 | STEERING | | 130,000 miles
TL* THE CONTACT OWNS A 2003 SAAB 9-3. THE CONTACT STATED THAT WITH THE KEY FOB IN THE IGNITION, THE POWER STEERING WHEEL LOCK MALFUNCTION WARNING LIGHT ILLUMINATED. THE CONTACT MANUALLY TURNED THE IGNITION KEY TO THE LEFT TO RIGHT IN ORDER TO HAVE THE VEHICLE STARTED. THE VEHICLE WAS TAKEN TO FLIKKEMA SAAB (2424 176TH ST, LANSING, IL 60438 (708) 474-19330) TO BE DIAGNOSED. THE CONTACT WAS INFORMED THAT THE COLUMN INTEGRATED MODULE (CIM) NEEDED TO BE REPROGRAMMED. THE VEHICLE WAS REPAIRED HOWEVER, THE FAILURE RECURRED SEVERAL TIMES. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 130,000.
#11208331 | ENGINE | | 102,000 miles
TL* THE CONTACT OWNS A 2003 SAAB 9-3. WHEN THE VEHICLE DECELERATED, IT SHUT OFF WITHOUT WARNING AT WILL. THE CONTACT ALSO STATED THAT THE VEHICLE DECELERATED WHEN DRIVING UP A HILL. THE DEALER AND MANUFACTURER WERE NOT NOTIFIED. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE FAILURE MILEAGE WAS 102,000.
#11156781 | POWER TRAIN | | 99,989 miles
ECU IN CAR BECOMES COMPLETELY FRIED BECAUSE OF THE LOCATION IT IS MOUNTED FROM THE FACTORY BECAUSE OF HEAT SOAK
#11128082 | ELECTRICAL SYSTEM | | 85,000 miles
I AM RECEIVING AN ONSTAR NOT AVAILABLE ERROR - THERE WAS A RECALL 08089-B PART # 10027804 - I WANT MY ONSTAR DISABLED. WHO DO I CONTACT?

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Safety Rating for the 2003 SAAB 9-3

NHTSA has not yet tested the 2003 SAAB 9-3 in its New Car Assessment Program.

Technical Service Bulletins for the 2003 SAAB 9-3

SAAB CARS USA, INC. has issued 14 technical service bulletins (TSBs) for the 2003 SAAB 9-3. TSBs are notices sent by manufacturers to their dealers describing a known issue and the recommended repair procedure.

4712421 — POWER TRAIN:MANUAL TRANSMISSION

GEARBOX IS SLUGGISH, SPECIFICALLY DURING SHIFTING FROM 1ST TO 2ND AND FROM 3RD TO 2ND GEAR. *TT

4402498 — POWER TRAIN:AUTOMATIC TRANSMISSION

GENERAL FAULT DIAGNOSIS FOR AUTOMATIC TRANSMISSION. *EH

6412468 — STEERING

NOISE WITH STEERING WHEEL TURNING. *TT

03022004 — ELECTRICAL SYSTEM

ONSTAR MALFUNCTION MESSAGE ON SID AND DTC U1500 08 SET IN CU/PU. *EH

020604 — ELECTRICAL SYSTEM

ONSTAR SOFTWARE UPDATE AND LOW BATTERY COMPLAINTS. *TT

02062004 — ELECTRICAL SYSTEM:12V/24V/48V BATTERY

ONSTAR SOFTWARE UPDATE AND LOW BATTERY COMPLAINTS. *EH

02042004 — ELECTRICAL SYSTEM:12V/24V/48V BATTERY

ADDITIONAL PROCEDURE FOR DISCONNECTING BATTERY POWER TO TELEMATICS UNIT. *EH

39124092 — ELECTRICAL SYSTEM

UPDATE OF ONSTAR ENGLISH VERSION. *EH

8312429 — ELECTRICAL SYSTEM

REMOTE CONTROL DOES NOT WORK. *EH

2482423 — ELECTRICAL SYSTEM

DIAGNOSTIC TROUBLE CODE P0638 AND/OR P1682, DISLOGED PINS IN H42-2. *TT

Showing 10 of 14 technical service bulletins.

NHTSA Investigations for the 2003 SAAB 9-3

NHTSA has opened 2 investigations into potential safety defects in the 2003 SAAB 9-3.

Investigation EA04008 — ELECTRICAL SYSTEM:IGNITION:MODULE Closed

Opened:

ENGINE STALL

Investigation PE03059 — ENGINE AND ENGINE COOLING Closed

Opened:

ENGINE STALL

Other Model Years of the SAAB 9-3

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Other SAAB Models

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