2009 MINI COOPER S CLUBMAN Engine Problems

TL* THE CONTACT OWNS A 2009 MINI COOPER S CLUBMAN. THE CONTACT STATED WHILE DRIVING AT 50 MPH, THE VEHICLE STALLED WITHOUT WARNING. THE CONTACT STATED SHE WAS ABLE TO PULL OVER TO THE SIDE OF THE ROAD. THE CONTACT'S SON HAD THE VEHICLE TOWED TO AN INDEPENDENT MECHANIC WHERE THE VEHICLE WAS DIAGNOSED WITH TOTAL ENGINE FAILURE. THE VEHICLE WAS THEN TOWED TO BMW OF HUDSON VALLEY (2068 SOUTH RD, POUGHKEEPSIE, NY 12601) WHERE THE DIAGNOSIS WAS CONFIRMED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE AND OFFERED TO PAY 50% TOWARDS THE PART. THE FAILURE MILEAGE WAS 55,000.

DRIVING CAR TO WORK AND DIED AS I WAS GOING THROUGH AN 4 WAY INTERSECTION, CAR WAS IN MOTION WITH MULTIPLE VEHICLES AROUND ME. I HAD TO GET OUT AND PUSH THE CAR OUT OF THE INTERSECTION AND OFF THE ROAD. TRIED TO START WITH NO SUCCESS. CAR WAS LOW ON FUEL SO SUSPECTED IT TO BE EMPTY. CALLED INSURANCE TO SEND SOMEONE WITH GAS BUT STILL WOULDN'T START. GOT THE CAR TOWED HOME AND INVESTIGATED FAULT. FOUND THE CHAIN TENSIONER TO HAVE FAILED CAUSING TIMING OF ENGINE TO CHANGE AND CAUSE PISTON TO HIT VALVES AND BREAK THE ROCKER ARMS.

2009 CLUBMAN MINI COOP FUEL PUMP KEEPS TRYING TO DIE WHEN DRIVING.THIS CAN BE VERY DANGEROUS WHEN DRIVING ON THE FREEWAY. IT DIE ON ME TRYING TO TAKE IT TO THE DEALERSHIP ON L45. THEN WHEN I GET THERE THEY TELL ME IT'S OLDER THEN 10 YEARS.ITS STILL 10 YEARS OLD. NOW IT WON'T EVEN IDOL RIGHT WHEN I START IT UNLESS I MESS WITH GAS PEDAL AND GIVE IT MORE GAS. I HAVE A EXTENDED WARRANTY LETTER THAT SAY 10 YEARS OR 120,000 MILES THIS ISSUE HAS BEEN GOING ON WITH MINI COOP FOR WEEKS. I'VE TALK TO ABOUT 7 DIFFERENT PEOPLE THAT TELL ME SOMETHING DIFFERENT EVERY TIME I CALL THEM. THEY JUST WON'T HONOR THEIR EXTENDED WARRANTY. THEY JUST DON'T CARE.

I AM THE SECOND OWNER OF A MINI COOPER CLUBMAN S 2009. IT HAD ABOUT 50K MILES WHEN I FIRST PURCHASED THIS CAR. NEW TO THIS MAKE OF VEHICLE, I DID NOT PUT MUCH ATTENTION TO THE NOCKING NOISE IN THE ENGINE COMPARTMENT. I CAME ACROSS A COMMENT AT THE MINI FORUMS WHERE SOMEONE STATED THAT THIS CARS HAD A COMMON DIESEL SOUND. IN THE TWO YEARS THAT I HAVE HAD THIS CAR, I HAVE DONE A FEW REPAIRS AND PEOPLE THAT HAVE HEARD THE SOUND HAVE TOLD ME THE SAME THING. "THERE IS SOMETHING WRONG IN THE ENGINE." " THAT SOUND IS NOT NORMAL." YOU GOT TO TAKE YOUR CAR TO THE DEALER TO HAVE A SPECIALIST CHECK WHAT'S WRONG IN THERE." I DID NOT TAKE THEM SERIOUSLY BECAUSE THEY WERE NOT FAMILIAR WITH THESE CARS. I WOULD TELL THEM THAT IT WAS A NORMAL DIESEL SOUND. SOMETIME IN...

IN ONLY 8 MONTHS OF OWNING MY MINI: RATTLING AT A COLD START AND DURING SLOW DRIVING, THEN BEGAN MAKING A HESITATING, JERK TYPE MOVEMENT WHEN I ACCELERATED, THEN BEGAN MAKING A LOUDER NOISE. NO INDICATOR LIGHTS EVER CAME ON AND THERE WAS NEVER ANY INDICATION OF ANY TYPE OF LEAK (NO LIGHTS, NO FLUID ON THE GROUND, ALL FLUID CHECKS INDICATED PROPER LEVELS). NO MAINTENANCE WAS DUE. 41,817 MILES ON IT WHEN I PURCHASED IT, I PUT UNDER 4,000 MILES ON IT SINCE, ONLY DRIVE 20 MINUTES DAILY TO WORK AND BACK. TIMING BELT TENSIONER FAILURE AND GUIDES, PARTS FELL INTO OIL PAN AND OIL LEAKING. COST ME OUT OF POCKET $3,000 IN REPAIRS SINCE THE EXTENDED WARRANTY I BOUGHT FROM 'WARRANTY SOLUTIONS' REFUSED TO PAY, CLAIMING IT WAS NEGLIGENCE ON MY PART. 'WARRANTY SOLUTIONS' IS A SCAM TOO, BUT THAT IS A WHOLE OTHER COMPLAINT BY ITSELF. THE...

CAR HAD A RATTLLE WHEN COLD. HAD AN APPT. TO HAVE IT CHECKED ON 5/19. DROVE APPROXIMATELY 1 MILE. STOPPED AT RED LIGHT AND CAR JUST DIED. I WAS IN THE LEFT HAND LANE IN HEAVY TRAFFIC. CAR HAD TO BE TOWED. DANGEROUS SITUATION. TIMING BELT BROKE. TOLD I NEED A NEW ENGINE AT A COST OF $6,000. HAVE SINCE READ OF MANY IDENTICAL PROBLEMS DESPITE A GOOD MAINTENANCE RECORD. SO FAR, MINI HAS NOT ACKNOWLEDGED KNOWING THE TIMING BELT WAS DEFECTIVE DESPITE THE FACT IT HAS OCCURRED IN CARS ONE YEAR AFTER PURCHASED NEW.

TOOK IN FOR OIL CHANGE, BURNING SMELL, AND RATTLING SOUND WHEN ENGINE COLD. I WAS GIVEN A LIST AFTER THEY HAD A FEW DAYS OF: MATERIAL FAILURE OF OIL PAN GASKET, OIL FILTER HOUSING LEAK, TURBO OIL FEED LINE LEAK, MATERIAL FAILURE OF THERMOSTAT HOUSING, MATERIAL FAILURE OF WATER PUMP, AND MATERIAL FAILURE OF TIMING CHAIN, TIMING CHAIN GUIDES, TENSIONER. I ENDED WITH A TOTAL REPAIR COST OF $4,666.30. TWO WEEKS LATER I AGAIN HAVE A BURNING SMELL AND THE TRIM COVERING THE TURBO CHARGER CRACKS. I AM TOLD THIS IS NORMAL AND IT IS JUST OUT OF THE 5 YEAR WARRANTY ON THIS EVEN THOUGH I HAVE AN EXTENDED COSMETIC WARRANTY. IN DECEMBER THE CHECK ENGINE LIGHT COMES ON BUT GOES OFF AFTER I CALL DEALER. I AM TOLD IF IT IS OFF, MAY JUST BE EMMISIONS ERROR. ON 2/20/2015, MY OIL PRESSURE LIGHT GOES ON, DEALER HAS NO...

SMOKE BEGAN COMING FROM HOOD VENTS, INSPECTED AND FOUND OIL LEAKING ONTO EXHAUST MANIFOLD AND THE TURBO HEAT SHIELD FROM THE OIL TUBE FEEDING THE TURBO WHERE IT WAS CRIMPED TOGETHER. I WAS CLOSE TO HOME AND CONTINUED, WHEN THE ENGINE COOLED I FOUND THAT I COULD REMOVE THE OIL LINE FROM THE FITTING JUST BY TOUCHING IT. I AM SURPRISED THIS THING DIDN'T GO UP IN FLAMES! WHEN I TOOK IT TO THE MINI DEALER THEY REFUSED TO REPAIR THE OIL TUBING LEAK UNLESS I ALSO COMMITTED TO A NEW HEAD COVER AT 2K. MINI DENIES ANY ISSUES WITH THE DESIGN OR FITTINGS. *TR

TURBO OIL LINE LEAK, DEALER WANTS $3300 TO REPAIR. *TR

TURBO OIL FEED LINE LEAKING ONTO ENGINE/MANIFOLD. POSSIBLY COULD HAVE CAUSED A FIRE. *TR

THE PROBLEM FIRST STARTED AS A NOISE WHEN STARTING THE ENGINE IN THE COLD. THIS "RATTLE" NOISE WOULD CONTINUE UNTIL THE ENGINE GOT A BIT WARMER AND THEN WOULD GO AWAY. EVERYTIME THE ENGINE STARTED COLD THE NOISE WOULD COME BACK. I TOOK MY (NOW OUT OF WARRANTY) CAR TO THE MINI DEALERSHIP FOR INSPECTION AND REPAIR AND THE TENSIONER WAS REPLACE. UNFORTUNATELY THE REPAIR DID NOT LAST LONG. ONLY 2 MONTHS LATER THE NOISE RETURNED. I AM STILL LIVING WITH THIS "RATTLE" NOISE HOPING MY CAR DOES NOT BURST INTO FLAMES WHILE DRIVING. I CAN NOT AFFORD THE (OVER $1000) QUOTE FOR REPAIRING THE TIMING CHAIN ASSEMBLY AT THIS TIME. I FEEL, AFTER READING THROUGH MANY MANY COMPLAINTS ON THE INTERNET, THAT THIS SHOULD BE A RECALL AND ALL TIMING CHAINS OF THESE VEHICLES SHOULD BE REPLACE. THERE IS NO REASON THAT A CAR WITH LESS THAN 75,000 SHOULD...

I WAS DRIVING AND THEN THE ENGINE MADE A WEIRD RATTLE AND THEN QUIT. THANKFULLY I WASN'T TRAVELING FASTER THAN 45MPH AT THE TIME OF OCCURRENCE. ENGINE IS COMPLETELY RUINED. *TR

AFTER COMPLAINING TO THE DEALERSHIP 2 TIMES PRIOR, WE BROUGHT IN OUR MINI FOR SERVICE WITH A COLD-START RATTLE THAT WAS RELATED TO THE TIMING CHAIN SYSTEM. THE DEALERSHIP IN ST. LOUIS REPLACED ONLY THE TENSIONER, EVEN THOUGH ACCORDING TO STANDARD PROTOCOL (PUMA MEASURE #10686850-13) THEY SHOULD HAVE REPLACED THE ENTIRE TIMING CHAIN SYSTEM. WHEN THE RATTLE RETURNED A COUPLE THOUSAND MILES LATER WE BROUGHT IT BACK AND THEY TOLD US THAT IT WAS A "NORMAL NOISE" AND SENT US ON OUR WAY. THE TIMING CHAIN SYSTEM EVENTUALLY BROKE DOWN, BUT BECAUSE WE WERE NOW OUTSIDE OF WARRANTY THEY REFUSED TO FIX IT. I WOULD ADVISE ANYONE DEALING WITH THIS ISSUE TO PURSUE THE LEMON LAW, BECAUSE MINI IS AWARE OF THE ISSUE AND ISN'T FIXING IT AS THEY KNOW THEY SHOULD. WE GAVE THEM AMPLE OPPORTUNITY TO FIX THE ISSUE, AND BECAUSE OF THEIR NEGLIGENCE WE ENDED UP WITH...

PASSENGER SEAT AIR BAG SENSOR MAT HAS BEEN TRIPPING THE FAULT TO LIGHT UP THE DASHBOARD AND OVER HEAD LAMPS TELLING THE DRIVER THE AIRBAG IS DISENGAGED, WITH OR WITHOUT A PASSENGER IN THE SEAT. PREVIOUS YEAR MINI'S AS WELL AS SAME YEAR MINI'S HAVE BEEN AFFECTED CAUSING MINI TO EXTEND A WARRANTY OR EVEN A RECALL IN THE INSTANCE OF BMW. HOWEVER FOR MY MAKE MODEL AND YEAR NO SUCH WARRANTY HAS BEEN ISSUED OR EXTENDED. THIS IS A MANDATORY SAFETY FEATURE UNDER FEDERAL AND STATE LAW, CONSUMERS SHOULD NOT HAVE TO PAY 100'S IF NOT 1000'S OF DOLLARS TIME AND AGAIN FOR A PART THAT WAS DESIGNED TO LAST ONLY A FEW YEARS WHEN ALL VEHICLES MUST POSSES A SAFE WORKING AIRBAG FOR THE LIFE OF THE CAR. HAVE CONTACTED MINI USA AS WELL AS VARIOUS DEALERS, USA AND UK BASED. THEY WILL NOT PROVIDE ANY INFORMATION WITH...

ENGINE WARNING LIGHT TAKEN FOR MINI DEALERSHIP FOR SERVICE ON 8 AUG 2012, 3 DEC 2012, AND NOW IN JUNE 2013. VEHICLE NOW HAS ABOUT 36,800 MILES AND IS NO LONER UNDER WARRANTY BY ABOUT SEVEN MONTHS. ENGINE TEMPERATURE LIGHT NOW COMES ON AND VEHICLE HAD NO OIL SHOWING ON DIP STICK. CANNOT TELL IF OIL IS BURNING OFF AND NO EVIDENCE OF LEAK. REPAIRMAN NOW STATES THAT THE TIMING CHAIN IS THE ISSUE AND WILL COST UPWARDS OF $2800 TO FIX. *TR

TIMING CHAIN FAILURE. VEHICLE ENGINE LIGHT APPEARED, ENGINE TEMP SHOT UP AND I HAD TO STOP IMMEDIATELY. ENGINE WOULD NOT RESTART AND VEHICLE TOWED TO REPAIR SHOP. $1,800 REPAIR. *TR

I LIVE WHERE THE WEATHER GETS INTO THE TEENS REGULARLY THIS TIME OF YEAR. MY CAR STARTED MAKING A WEIRD NOISE WHEN I STARTED IN ONE MORNING. THEN WHEN I TRIED TO DRIVE IT, IT HAD NO POWER. I TOOK IT IN AND HAD TO HAVE THE THROTTLE BODY AND NEW INTAKE MANIFOLD PUT IN FOR THE COST OF OVER $1100. I WAS TOLD BY THE SERVICE TECHNICIAN THAT THEY HAVE ONLY HAD TO DO THIS REPAIR ON MINI'S THAT LIVE IN COLD CLIMATES AND THAT IT WAS NO FAULT OF MINE. HOWEVER THERE IS NO RECALL ON THIS DEFECT AND I'M CURIOUS AS TO WHY? *TR

CHECK ENGINE LIGHT CAME ON AND THERE WAS BIG DECLINE IN PERFORMANCE. ALSO, THE ENGINE HAS BEEN MAKING A RATTLING SOUND LIKE A DIESEL ENGINE FOR SEVERAL MONTHS NOW WHEN THE ENGINE IS COLD. THE CAR JUST EXCEEDED ITS 50,000K MILE WARRANTY, OF COURSE. I TOOK THE CAR IN FOR SERVICE AT AN INDEPENDENT DEALER. GOT A CALL TODAY SAYING THAT MY TURBO NEEDED TO BE REPLACED AT THE TUNE OF ABOUT $2700! ALSO, THE TIMING BELT NEEDS TO BE REPLACED AT A TUNE OF ABOUT $1300. I SPOKE WITH THE TECHNICIAN AND HE TELLS ME THAT HE SEES THESE PROBLEMS IN BMW/MINI ALL TOO FREQUENTLY ON VEHICLES WITH LOW MILEAGE. HE SAYS MINI KNOWS THERE IS A PROBLEM WITH THE ORIGINAL TIMING BELT SO MINI DOESN'T EVEN MAKE THAT MODEL OF TIMING BELT ANYMORE. HE SAID THEY ALSO KNOW THERE IS A PROBLEM WITH THE OIL SUPPLY LINE TO...

THE TIMING CHAIN TENSIONER BACKED OUT DURING MORNING COMMUTE AND THE CAR LOST ITS OIL AND CAME TO A COMPLETE STOP. THIS IS A RECURRING PROBLEM THAT MINI SHOULD ADDRESS WITH A RECALL! *TR

THIS ALL STARTED LATE 2009 OR EARLY 2010 WHEN I STARTED MY MINI AND IT SOUNDED LIKE A DIESEL INSTEAD OF A GAS ENGINE, AFTER THE CAR RAN A FEW MINUTES THE RATTLING SOUND DISSIPATED. I CONTINUED TO HEAR THIS DAILY DURING COLD STARTS SO I CONTACTED A MINI DEALER WHO INSTRUCTED ME THAT THERE WAS A RECALL IN THE WORKS FOR FAULTY TIMING CHAIN TENSIONERS BUT THE PARTS WERE NOT AVAILABLE YET SO CONTINUE TO DRIVE IT SINCE IF OTHER THINGS FAIL IT IS UNDER WARRANTY. AFTER A FEW WEEKS THE TENSIONERS WERE REPLACED AND EVERYTHING SOUNDED NORMAL AGAIN. THEN I RECEIVED ANOTHER RECALL NOTICE CONCERNING POSSIBLE FIRES IN THE WATER COOLER FOR TURBO? BEFORE I COULD GET THE VEHICLE IN FOR THE RECALL, IN SEPTEMBER OF 2012 I NOTICED A VERY LOUD METALLIC RATTLE AND EXTREME LOSS OF POWER AT 2,000RPM COMING FROM THE PASSENGER SIDE OF THE...

NOTICED A LOUD RATTLING NOISE COMING FROM THE FRONT PASSENGER SIDE AFTER A COLD START. THE NOISE WENT AWAY AFTER DRIVING FOR ABOUT A MINUTE SO, IT WAS ATTRIBUTED TO THE SAME LOUD NOISE THAT MINIS MAKE AFTER COLD STARTS. HOWEVER, NOTICED THAT THE NOISE SEEMED LOUDER THAN NORMAL AFTER A COUPLE OF OTHER COLD STARTS AND DECIDED TO TOW THE CAR IN AFTER THE CHECK ENGINE LIGHT (YELLLOW) CAME ON AND THE ENGINE WAS JERKY (AS THOUGH THE ENGINE WAS ABOUT TO STALL). DROVE THE CAR HOME WITH NO INCIDENT (ABOUT 5 MILES). I TOWED THE CAR TO THE DEALERSHIP THE NEXT DAY AND WAS TOLD THE TIMING CHAIN GUIDE(S) BROKE AND DISINTEGRATED INTO THE OIL PAN. ENGINE POSSIBLY NEEDS TO BE REPLACED. A QUICK SEARCH ONLINE AND ON THIS SITE SHOWS THIS HAS HAPPENED TO A LOT OF MINI OWNERS (SINCE 2008) AND COMPLAINTS HAVE BEEN FILED. WHY...

CAR RATTLING AND SOUNDING LIKE A DIESEL FOR OVER A YEAR. DEALER SERVICE ADVISED TO CHECK OIL AND BE SURE OIL LEVEL WAS PROPER. NOVEMBER 2011, ALL OIL LEAKED OUT OF CAR ONTO GARAGE FLOOR. CAR TOWED TO DEALER SERVICE. THEY EXPLAINED OIL LEAKED BECAUSE A "PLUG" HAD COME LOOSE. DEALER REPLACED SEALING RING AND ADJUSTED THE CHAIN. I EXPRESSED CONCERN ABOUT THE ENGINE AND REQUESTED A DIAGNOSTIC BE DONE. SERVICE MANAGER REPLIED THE CAR WAS ALREADY PUT TOGETHER AND I WOULD NEED TO MAKE ANOTHER APPOINTMENT. CAR CONTINUED TO RATTLE LOUDLY. MADE ANOTHER APPOINTMENT DECEMBER 2011 AFTER RESEARCHING ONLINE AND FINDING A KNOWN PROBLEM WITH TENSOR CHAIN. I INFORMED DEALER THAT I EXPECTED THE CHAIN TO BE REPLACED AND A COMPLETE ENGINE DIAGNOSTIC. DEALER REPLACED TENSOR CHAIN. CAR CONTINUES TO RATTLE INTERMITTENTLY. OIL IS CHECKED TWICE PER WEEK AND KEPT AT PROPER LEVEL. *JS