2004 HYUNDAI SONATA Structure Problems
13 NHTSA complaints on file
Structure Issues in the 2004 HYUNDAI SONATA
13 structure complaints have been filed with NHTSA for the 2004 HYUNDAI SONATA. Of these, 0 involved a crash, 0 involved a fire, and 9 resulted in injury.
13
Complaints
0
Crashes
0
Fires
9
Injuries
0
Deaths
All Structure Complaints
THE CHROME PLATING ON THE INTERIOR DOOR LATCHES IS PEELING OFF CAUSING PASSENGERS TO CUT THEIR HANDS/FINGERS WHEN OPENING THE DOOR. *JS
TOOK CAR TO MECHANIC FOR FUEL PUMP WORK. HE INFORMED US THAT THE ENGINE CRADLE IS RUSTED BEYOND REPAIR AND IS UN-SAFE TO DRIVE. I FOUND THE RECALL ONLINE AND CALLED HYUNDAI. THEY INFORMED ME THAT REMEDIATION HAD BEEN DONE IN 2009. (A NEW HOLE FOR DRAINAGE HAD BEEN DRILLED IN THE ENGINE CRADLE FRAME AND A SEALANT APPLIED). EVIDENTLY THIS DID NOT STOP THE CORROSION OF THE FRAME AND CAUSED A WEAKENING OF THE FRAME AND A CRACK IN THE STRUCTURAL AREA OF THE FRAME. IS HYUNDAI LIABLE TO REPAIR THIS DEFECT? I CAN SUPPLY PICTURES OF THE DEFECT AND CRACK IN FRAME IF NECESSARY. *TR
THIN COATING OF CHROME PEELED/BROKE OFF CAUSING RAZOR SHARP EDGE. MY HAND WAS LACERATED ON THIS HANDLE. *TR
THE RIGHT SIDE OF THE ENGINE CRADLE BROKE (DUE TO CORROSION); THE RESULT OF THIS BROKE THE RIGHT FRONT HALF AXLE, AND DETROYED RIGHT FRONT TIRE. *TR
THE INTERNAL FLOOR ON DRIVER SIDE SHOWS OBVIOUS EROSION FROM NORMAL SALT EXPOSURE IN THE WINTER. DEALER IGNORED MY COMPLAINT OF THE EROSION WHEN I WENT TO ADDRESS ANOTHER RECALL REGARDING SALT EROSION. ME AND A FAMILY MEMBER RECEIVED CUTS ON THE FINGER FROM PEELING COVERING ON INTERIOR DOOR HANDLE. PAINT NEAR EXTERIOR HANDLES SCRATCHES EASILY AND EVENTUALLY REVEALS THE COLOR OF THE SECOND LAYER OF PAINT WHICH IS A DRASTICALLY DIFFERENT COLOR FROM THE CAR'S EXTERIOR PAINT COLOR. *TR
TL*THE CONTACT OWNS A 2004 HYUNDAI SONATA. THE VEHICLE HAD WATER DAMAGED DUE TO A DEFECTIVE AIR CONDITIONING HOSE SEALANT THAT ALLOWED WATER TO PENETRATE WHICH CAUSED MILDEW TO FORM ON THE INTERIOR OF THE VEHICLE. THE DEALER STATED THAT THE INSTRUMENTAL PANEL WILL NEED TO BE REMOVED IN ORDER TO REPLACE THE DAMAGED WIRING AND SEALANT. THE CONTACT STATED THAT A YEAR AGO WATER PENETRATED THE INTERIOR OF THE VEHICLE DUE TO THE SEALANT AROUND THE BRAKE LIGHTS. THE VIN INFORMATION WASN'T AVAILABLE. THE MANUFACTURER WILL BE CONTACTED. THE FAILURE MILEAGE WAS 39,000 AND THE CURRENT MILEAGE WAS 69,000.
INTERIOR DOOR HANDLE CHROME PEELING OFF CAUSING SHARP METAL THAT CAN CUT FINGERS OR HANDS. *TR
INSIDE DOOR HANDLES THIN COVERING (APPEARS TO BE ALUMINUM) IS PEELING APART AND I HAVE CUT MY HAND ON THE SHARP EDGE WHICH CAME APART. DEALER WILL NOT REPLACE THE HANDLE BECAUSE HYUNDAI HAS NOT RECALLED THE 2004 MODELS WHICH HAS THE ***SAME PROBLEM**AS THE 2003 MODEL. *TR
CHROME IS PEELING OFF THE INTERIOR DOOR HANDLES CAUSING CUTS TO HANDS/FINGERS ON MY 2004 HYUNDAI SONATA. *TR
2004 HYUNDAI SONATA. BUILT IIN FEBRUARY 2004, THE CHROME PLATING OF THE INTERIOR DOOR HANDLE CAME LOOSE. OUR HANDS HAVE BEEN CUT SEVERAL TIMES BY THE SHARP EDGES OF THE CHROME THAT IS PEELING BACK. FINALLY HAD TO PEEL THE CHROME OFF AND SAND THE EDGES. *TR
RECALL ON 2004 HYUNDAI. I CALLED 5 DEALERS TO HAVE THEM INSPECT MY CAR, DUE TO THE RECALL I RECEIVED ABOUT POSSIBLE FRAME RUSTING. THE WAIT IS ANY WHERE FROM 10 DAYS TO A MONTH, JUST TO HAVE THEM LOOK AT THE FRAME. I EXPLAINED THAT MY CAR IS SHOWING THE SIGNS OF DAMAGED RUSTED FRAME. I REQUESTED THAT THEY EITHER. PAY FOR MY ROOM OR PAY FOR MY CAR RENTAL. *TR
CHROME COVERING IS PEELING FROM HANDLES AND SHIFTER RESULTING IN PIECES BEING STUCK IN MY HAND AND CUTS. *TR
CHIPPING PAINT ON DOOR HANDLES ESPECIALLY ON THE ONES THAT ARE LESS USED. PAINT NOT MATCHING WHEN REPAIRS ARE DONE. *TR
Other 2004 HYUNDAI SONATA Problem Areas
Suspension
52 complaints
Air Bags
43 complaints
Structurebody
22 complaints
Electrical System
14 complaints
Steering
12 complaints
Latcheslockslinkages
11 complaints
Unknown Or Other
11 complaints
Wheels
10 complaints
Service Brakes
7 complaints
Structureframe And Membersunderbody Shields
7 complaints
Engine
5 complaints
Engine And Engine Cooling
5 complaints
Exterior Lighting
5 complaints
Service Brakes Hydraulic
5 complaints
Vehicle Speed Control
5 complaints
Fuel System Gasoline
4 complaints
Power Train
4 complaints
Power Trainclutch Assembly
4 complaints
Fuelpropulsion System
3 complaints
Seat Belts
3 complaints
Structurebodydoor
3 complaints
Structureframe And Members
3 complaints
Tires
3 complaints
Wheelshub
3 complaints
Air Bagsfrontal
2 complaints
Latcheslockslinkagesdoorslatch
2 complaints
Power Trainautomatic Transmission
2 complaints
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slip
2 complaints
Air Bagssidewindow
1 complaint
Electrical Systemhorn
1 complaint
Electrical Systemwiring
1 complaint
Electrical Systemwiringinteriorunder Dash
1 complaint
Equipment
1 complaint
Equipmentapplianceair Conditioner
1 complaint
Fuel System Gasolinedeliveryhoses Linespiping And Fittings
1 complaint
Seat Beltsfrontbuckle Assembly
1 complaint
Seats
1 complaint
Seatsmidrear Assembly
1 complaint
Service Brakes Airsupplyhoses Linespiping And Fittings
1 complaint
Service Brakes Hydraulicfoundation Componentsdiscrotor
1 complaint
Suspensionfront
1 complaint
Suspensionfrontcontrol Arm
1 complaint
Suspensionfrontwheel Bearing
1 complaint
Visibilitydefrosterdefoggerhvac System
1 complaint
Visibilityrearview Mirrorsdevicesexterior
1 complaint
Visibilitysunmoon Roof Assembly
1 complaint
Visibilitywindshield
1 complaint
Wheelsrim
1 complaint