2017 HYUNDAI SANTA FE Engine Problems

Engine failed at approximately 95000 miles.

My Hyundai Santa Fe has a major oil leak from the oil pressure light. I took the car to a non-Hyundai shop for repair and was told that the problem should be covered under recall campaign 168. Reference Number: 17-01-071, Date of issue: December 01, 2017. A quick check of internet complaints indicates this is a common problem with this type vehicle. My oil pressure light is on at idle after the car is warmed up. Reno Hyundai dealer informs me that it is not covered by recall. I believe that this problem should be covered based on the volume of complaints from other owners. Can your organization help me in getting some kind of an cost adjustment for getting this repaired. Thank you.

Purchased this 2017 Hyundai Santa Fe from dealer with 86K miles. (second owner). Immediately noticed excessive oil consumption. Would take vehicle in for oil top off service, to ensure proper levels. At 99K miles (six months after purchase) lost compression in #2 cylinder while driving on the freeway. Per independent auto repair facility and a Hyundai service center, engine replacement is needed. Hyundai declined engine replacement. It appears oil consumption was an issue when the vehicle was traded in to the dealership, and they resold it anyway to an unsuspecting consumer.

documented oil-consumption issue with my 2017 Hyundai Santa Fe, which currently has 98,876 miles. This concern was first formally reported in October 2025. Since that time, I have fully complied with all diagnostic and procedural requirements requested by the dealership, including inspections, documentation, and follow-up visits. The dealership has acknowledged that the vehicle has an ongoing oil-consumption condition. Per the instructions provided by Hyundai Service Team, I was advised to “submit my own claim.” I later learned that, as a customer, I am not permitted to submit or appeal a claim directly, and that only the dealership has the ability to do so. I have since been informed by Customer Care that the claim submitted on my behalf was considered weak, which may have contributed to its denial. I was also advised that Hyundai and the dealership were already aware that I did not have the ability to submit or...

Current Mileage: ~94,000 miles Ownership: Second owner (purchased less than one year old at 17,035 miles) I purchased this vehicle in December 2018 when it had approximately 17,035 miles. Since purchase, the vehicle has been consistently and properly maintained, primarily at authorized Hyundai dealerships, with documented oil and filter changes throughout my ownership. All required Hyundai recalls and updates have been completed. As confirmed by Hyundai service records, my vehicle is eligible for extended warranty protections under the Theta II Engine Settlement, which explicitly applies to subsequent owners and is not limited to the original purchaser. Engine Failure & Repair History Beginning in mid-2025, my vehicle began to exhibit progressive and excessive oil consumption, despite regular maintenance. Hyundai dealerships performed multiple Hyundai-directed corrective actions, including: PCV valve replacement Multiple oil consumption tests Combustion chamber cleaning (paid out of pocket after Hyundai Motors denied goodwill) These measures failed to resolve the...

I currently owned an 2017 Hyundai Santa Fe FWD with the 3.3 V6 Engine with approximately about 136,000 Miles. We were driving into Vegas when we heard the knocking Engine Sounds. Immediately we called the Dealership in Vegas advising them we were going to TOW the vehicle in. Once we get the Vehicle towed over to the dealership, we waited till the following Monday where it was authorized to have the engine replaced. We were so glad about that. The vehicle was going to be completed by early January and we got the news the Vehicle was completed but now having misfiring issues due to Faulty injectors. I was advised that this was not covered due to the mileage. This was an non issue when I turned in the vehicle to Hyundai. I made several attempts to contact my Case Manager and this was again denied due to the Mileage....

My 2017 Hyundai Santa Fe began consuming oil at an excessive rate—approximately one quart every 250 miles. The vehicle had around 97,000 miles when I first became concerned. I brought it to the Hyundai dealership for evaluation, and they instructed me to continue driving the vehicle and return after 1,000 miles of driving so they could document the consumption. I returned after only 500 miles because of the rapid loss of oil and my concern for driving the vehicle in that condition. While following the dealership’s required oil‑consumption test procedure, the engine performance deteriorated. The vehicle eventually began stalling and had to be towed to the dealership. Because I was required to keep driving the vehicle as part of Hyundai’s diagnostic process, I accumulated an additional 4,000 miles, which pushed the odometer just over 100,000 miles. After completing the test, the dealership submitted a claim for an engine replacement, but...

Vehicle: 2017 Hyundai Santa Fe On June 9, 2024, when my wife started the vehicle, the engine was immediately knocking. Due to concern for safety and the risk of catastrophic engine failure, the vehicle was not driven and was towed to our home to prevent further damage. Hyundai was contacted shortly after discovery of the issue. During a phone call, we were told there were no active recalls applicable to our vehicle and no replacement engines available. Due to the lack of immediate support and the vehicle being undrivable, we were forced to send the vehicle to a third-party mechanic on June 14, 2024, to complete a necessary engine repair. On August 21, 2024, we received warranty documentation from Hyundai related to this issue. Despite providing all requested documentation and Hyundai contacting the third-party mechanic directly, the warranty claim process was repeatedly delayed. We were told multiple times that the...

I purchased my 2017 Hyundai Santa Fe Sport secondhand from CarMax and have maintained it regularly with timely oil changes and tune‑ups. Despite this, the vehicle is burning oil at an extreme rate—approximately 1 quart every 378 miles. My local Hyundai dealership confirmed this through three consecutive 1,000‑mile oil consumption tests, all showing excessive oil loss far beyond normal operating limits. This level of consumption appears to indicate an internal engine defect, not normal wear. Hyundai corporate denied my case solely because I am the second owner, even though the vehicle is well under 100,000 miles and the defect has been verified by their own technicians. The denial did not address the confirmed test results or the safety implications. I am deeply concerned that the engine could seize while driving due to rapid oil loss, creating a serious risk of sudden loss of power, stalling, or inability to accelerate in...

Check engine code called issue for cam shaft position error. Replaced sensor, still failing. After reading online forums found that the smaller engine had oil consumption issues, I decided to check oil level, No low oil light, dip stick showed very low oil even though had been to service at Hyundai all correct service intervals. Filled oil to proper level numerous times over last year, monitor it every two weeks. Some times totally fine no oil loss and many other times it continues to have excessive oil consumption. Now randomly smell gas in cabin while driving. Reading online again and the issue is becoming more well documented by users but Hyundai has not yet acknowledged issue with this 3.3L engine. Now the gas mileage head dropped significantly which gives further indication that the piston rings are allowing oil and gas to pass by. This can lead to cam shaft bearings...

Excessive oil leaks. When I fix an oil leak another pop up. Im fixing my 4th oil leak. You can smell the oil burning. Engine is making knocking sounds. Hood latch is not working. You have to hold the hood or it will come down.

I have a 2017 Hyundai Santa Fe with ~88,000 miles. I noticed on 12/18/2025 that the oil lamp light came on briefly then turned off. So, I decided to take my car in to get serviced on 12/19/2025. I was told that there is an oil consumption issue with the engine and that Hyundai would need to do a combustion cleaning, and worst case scenario a full engine replacement. Hyundai refuses to cover us under warranty because we transferred the car from my Mother-in-Law's name to my wife's name. I want to file this as a complaint to the NHTSA because a car that isn't even 10-years old AND has less than 90,000 miles should not be needing an engine replacement. Hyundai appears to be aware of the issue as my service advisor at the dealership has mentioned that several of their cars with this engine have the exact same...

Check engine light came on Oil Light came on then the vehicle shut off while I was driving. Safety was not good as I was driving the vehicle. I then had it towed to a shop to have it looked at. That is when I was told I would need a new motor due to a Crankshaft failure. The check engine light had come on the night before but when turning the vehicle on the next morning to take it to get looked at it was no longer on. Was driving it too the shop to have it looked at when it shut off on me while driving.

While driving- in total movement- the car completely shut off. Without any prior warning or indication. Immediately after, the car restarted, drove a couple blocks over, continuing to shut off while driving. It was then towed. How was your safety or the safety of others put at risk? The warning lights did not appear until AFTER the car quit. They all came on & flashed & quickly went back out. Uncertain which component misfired or is affected- possibly related to an engine or fuel/ cylinder failure. Car is at mechanic for inspection. Our safety & lives were in critical jeopardy as the vehicle stopped without warning while driving in traffic congested area. It is unknown if this is a known issue or if this situation has been replicated however the current mechanic facility has experienced the same issue with this vehicle. Also strong odor of gas was experienced during shutoff.

“My 2017 Hyundai Santa Fe Sport 2.4 has been experiencing severe oil consumption issues for a long time. I previously completed a combustion chamber cleaning service as recommended, but the problem continued. On November 10, the Hyundai dealership confirmed the engine oil was low and topped it off. On December 10, the oil was completely empty again with no warning lights. The dealer has documented the issue and recommended an engine replacement, but Hyundai is refusing to approve the repair . The vehicle continues to lose oil rapidly, creating a serious safety risk of engine failure or stalling while driving. This appears to be a known safety-related engine defect affecting this model.”

My vehicle has never missed an oil change or maintenance event yet at my last oil change my engine had burned through all its oil and no low oil light or check engine light came on. Hyundai is refusing to cover it under their warranty stating it occurred due to maintenance neglect even though all oil changes and maintenance events receipts were provided to Hyundai and are available in car fax.

Engine went into limp mode and a knocking sound was heard. Had car inspected and oil changed but no improvements occurred. Took car to dealership and it failed engine test. Hyundai will not cover replacement under open extended warranty.

# **NHTSA Complaint Answers** ### **1. What component or system failed or malfunctioned, and is it available for inspection upon request?** The **engine** failed due to **sudden and extreme oil consumption** that resulted in the engine being completely dry of oil despite regular maintenance. This caused internal damage including **CVVT (Continuous Variable Valve Timing) system failure**, bearing damage, and a complete engine seizure. Yes, the failed engine is fully available for inspection upon request. The vehicle is currently located at Dick Smith Hyundai in Greenville, South Carolina, where the dealership diagnosed the failure and recommended a full engine long block replacement. ### **2. How was your safety or the safety of others put at risk?** The engine failure occurred **suddenly and without warning**, causing the vehicle to lose power while operating. The loss of engine function created the risk of: * sudden deceleration in traffic, * inability to accelerate or...

At 70,000 miles the Santa Fe was consuming oil at 1.5 quarts per 1000 miles. It is a 2.4 engine. The Hyundai dealership did an oil consumption test and verified the consumption. They want to do a combustion chamber cleaning and have me run it 1000 miles. The vehicle is unsafe because this defective engine could seize up at any time. I am trying to have Hyundai USA replace the engine asap. I have all my maintenance records and two warranties.

My 2017 Hyundai Santa Fe suffered a crankshaft/bearing failure identical to NHTSA Recall 17V578000. Hyundai states my VIN was not included in the recall, but the vehicle has the same 3.3L engine, the same failure, and the same symptoms described in the recall bulletin. The engine has never been replaced. The defect appears broader than the recall VIN range. They are refusing to replace the defective engine.

While driving on the highway at normal speed, the vehicle suddenly lost power with no prior warning lamps or messages, placing me and other road users at immediate risk. The engine rapidly began knocking, lost acceleration, then stalled completely. I had to coast to the shoulder, which was extremely dangerous in high-speed traffic. The failure appears consistent with bearing wear and debris circulation described in Hyundai Recall 168 and TSB 17-01-071, which warn that certain Hyundai 3.3L engines can suffer internal metallic debris contamination during manufacturing. This can restrict oil flow, damage the bearings, and lead to sudden engine seizure without warning — exactly what happened in this incident. After the failure, the engine was inspected by a Hyundai dealership, but no oil sample, no debris test, and no photo documentation were provided, even though the recall procedure requires these steps when symptoms match knock/no-start failure patterns. The cause was...

It sounds like the rod inside are hitting need a new engine. Auto shop said need a new engine. Engine has 125000 that all no oil leak no other problems.

The engine seized back in August 2025. The engine stopped working while I was driving on a Main Street and almost caused an accident. Unfortunately I put other drivers at risk when this happened. The engine issue was confirmed and inspected by the victorville Hyundai dealership in California. There was not any warning lamps prior to this.

My 2017 Hyundai Santa Fe experienced a sudden and complete engine failure without any warning signs. There were no warning lights, no check engine light, and no unusual noise before the failure. The engine stalled while trying to start, ran very rough for a second, and then completely shut off. After that, the engine would not start again at all. A certified independent mechanic inspected the vehicle and confirmed the engine suffered a mechanical failure consistent with rod bearing wear or crankshaft damage, which is the same issue described in Hyundai’s known engine safety recalls. I later took the vehicle to a Hyundai dealership. They also confirmed that the engine had failed, but said it could not be repaired under Hyundai’s programs because my vehicle was not listed in the specific recall. I was never notified of any safety campaigns or recalls. I am not the first owner, so the...

Engine failure with no prior warning, such as oil pressure gauge,oil indicator light, or check engine light. Vehicle was at dealership for maintenance and this happened as tech was test driving. Found all oil was lost with no indications of a leak.

I bought this car a 2017 in December 2023. The first time I got the oil change they told me there’s no oil on a stick and then couple months later again no oil on the stick so I took it to my personal mechanic. He said there is an oil consumption problem so you advise me to take it where I bought it from. I had to go up there for 1000 mile test and then a 500 mile which I was low. Seems like every two weeks I had to put oil in it so where I brought the vehicle from told me to go to Hyundai. Hyundai only did one oil consumption test. I have a records of oil changes from Valvoline, my personal mechanic, Tradition Ford and one from Hyundai. Tradition Ford, where I got the car from with disappointment because I had a lot of...

Engine excessively burns oil. Failed oil consumption test. Hyundai denied warranty claim, citing maintenance neglect, despite oil change maintenance records and documentation.

The contact owns a 2017 Hyundai Santa Fe. The contact stated that the vehicle was consuming engine oil, and there was no indication of an oil leak. While a friend was driving, the vehicle stalled. The vehicle was pushed to the side of the road. The next day, while driving at unknown speeds with the hazard lights activated, the vehicle began making an abnormal sound and then stalled. The TPMS and ABS warning lights were illuminated. The contact stated that the failure was related to Technical Service Bulletin Number: 17-01-047-1. The vehicle was towed to the local dealer, where it was diagnosed with engine failure. The dealer submitted a claim. The vehicle was not repaired. The manufacturer was not contacted. The failure mileage was approximately 140,000.

Engine failed at 114,000 miles. Burned 2 holes through 3rd cylinder. was almost struck crossing intersection making left hand turn when vehicle stalled and would not accelerate to get back into normal driving lane.

Per our mechanic: Timing components blew a hole in the valve covers because they were so loose. It is burning massive amounts of oil. Could start with timing components and new valve covers, but it will most likely need a new engine because valve train damage is very likely.

We have continued to experience, over at least the past 6 months, and at least once a week and under all driving conditions, a stalling and unable-to-restart problem with this vehicle. Usually after waiting a short period of time it will restart, but in one case we had to have it towed to the dealer. The engine typically turns over just fine, so it's not a battery or starter issue. In a couple of instances it won't turn over. We've taken it to two different Hyundai dealerships and they haven't been able to diagnose the problem because they aren't able to replicate the problem when the vehicle is in their possession. The situation is becoming increasingly dangerous. The last time it stalled, my wife was in the middle of a very busy intersection. The problem doesn't produce any codes that the dealership can see; when it stalls and we attempt...

At about 105,000 miles the oil ran dry after 800 miles of fresh oil change, it just started using oil no leaks no smoke from the tailpipe.now I have to add a qt every 200 miles and on start up the top of the engine rattles for a few seconds. A loud rattle. I have taken it to the dealership several times they did a engine cleaning and several other things but it didn’t help just cost about 800 bucks. Prior to that we changed oil every 5000 miles. Not always the same place, the dealership, Tess corners auto did quite a few of them. Some by jiffy lube. We don’t take the car on long trips anymore, afraid it will not make it. Karen n Chris

In May 2025, the vehicle (2017 Hyundai Santa Fe) developed severe sluggishness. The vehicle was taken to the dealer and I was told the engine would need to replaced due to a recall. Four months later (week of Sept 14 {exact date not known}), the engine was replaced and the vehicle made available for pickup. I drove it home (8.1 miles) and all seemed normal. It sat in the driveway for approx. one week. On Sept 22, 2025, I drove to the store (8.4 miles round-trip). On the way to the store, the engine light came on. I immediately called the dealership and reported the problem. The car was taken in that night (a trip of 8.1 miles) and left at the dealership. On Sept 23, 2025, I was informed that the intake manifold needed to be replaced (this had caused the engine light to come on) at my cost...

Approximately six weeks after purchase, my daughter drove the vehicle to a school event and back without issue—no warning lights, noises, or drivability concerns. Shortly thereafter, when attempting to leave for another event, the Santa Fe failed to start. I attempted a jump-start, only to discover that the engine had seized suddenly and without prior warning. It is available for inspection if needed. This sudden and unexpected malfunction could have happened while driving down the road and who knows what might have happened to include my daughter being seriously injured. The vehicle was towed to our local Hyundai dealer. where the service team confirmed catastrophic engine failure. The Engine has only been inspected by the local dealer. There were no warning lights, noises, or drivability issues prior to the engine failure. This engine failure happened on Aug. 16, 2025 References for Review NHTSA Recall Report 17V-578 – notes crankshaft pin...

The engine suddenly seized up on me. Was told by my mechanic that that year and make once they get to a certain mileage gets premature engine failure. I looked it up and that year has a huge problem with this issue.

My engine failed. Dealership put it through an oil consumption test which it failed. They ended up keeping my car for 3 weeks to build a new engine, add new belts, new spark plugs and new filters to go with the repair. After completing this repair they told me they noticed my air bag light on. They recommended a new sensor to fix it. Which I was to pay $600 for. I agreed to this and had it done. I picked up the car and had it for 3 weeks before the airbag light came back on. I brought it back to dealership. They assessed it and told me the problem actually came from the seat and the total.to repair the whole seat would be $2500+ I am the only owner of this car. It has never been in an accident where the airbag deployed. It is in it's original...

This car has oil consumption issues due to a manufacturer defect, design of the engine 2.4L. This has been on going for the last three years and is getting worse. Now is affecting the catalytic converter because of it burning so much oil. The Hyundai dealership will do nothing for me. Now they want $4,500 for a new catalytic converter. I can’t afford a new car and this should be an expense of Hyundai. In my research I have found there are thousands of cars on the road with this issue. They knew about this years ago and just kept making the cars and selling them . They should be helping me and all they are doing is denying that this has a problem. What recourse do I have. Why hasn’t there been a recall?

What component or system failed or malfunctioned, and is it available for inspection upon request? Blown head gasket How was your safety or the safety of others put at risk? Engine overheated and coolant boiled in 110 degree weather. Has the problem been reproduced or confirmed by a dealer or independent service center? Yes by Hyundai. Has the vehicle or component been inspected by the manufacturer, police, insurance representatives or others? Yes by Hyundai. Hyundai states that engine needs to be replaced because the head gasket isn’t repairable on the 3.3L engine. Were there any warning lamps, messages or other symptoms of the problem prior to the failure, and when did they first appear? No, engine overheated once and diagnosis was blown head gasket.

My vehicle we bought from carvana has been jerking/misfiring and now with no warning on freeway it wouldn't give power stalling. There was no warning nothing no lights came up. I drive my kids in this vehicle I've taken it to multiple mechanics they say they couldn't find why it's jerking and it must be a manufacturer issue. I looked online and yes lots of issues with the make and model recall about the crankshaft sensor cause these issues!!!

Subject: Urgent Safety & Warranty Concern – 2017 Hyundai Santa Fe Sport (TSB #21-01-002H) Dear Hyundai Customer Care and NHTSA, I am reporting a serious safety and warranty concern regarding my 2017 Hyundai Santa Fe Sport (VIN: [XXX] , mileage:97,320). The vehicle is exhibiting excessive oil consumption after an initial Consumption test burning 3quarts of oil in 725 miles as well as causing damage to the intake manifold requiring it to be repaired and is consistent with the connecting rod bearing defect covered under Hyundai TSB #21-01-002H. This TSB extends engine coverage to 10 years/120,000 miles for precisely this issue. Despite this, my authorized dealer, Premier Hyundai of Moreno Valley has refused to take immediate corrective action and is requiring me to drive an additional 1,000 miles before performing the repair — a delay that increases the risk of catastrophic engine failure and endangers vehicle occupants and other motorists. Key...

Motor replacement. I had taken my car several times into Hyundai for oil consumption issue. I replaced the recommended parts through Hyundai and ended up having to come right back after being stuck on the side of the interstate due to lack of compression two cylinder two I was told I needed to replace the motor. This has been a very expensive process and I haven’t had the car but 10 months.

My vehicle is a 2017 Hyundai Santa Fe Sport AWD with a GDI Theta II 2.4L 4 cylinder engine. We purchased it in Feb. 2024 with 120,310 miles. Since then we have only put approximately 8,000 miles on it in 17 months. On Aug. 1st 2025 while driving up a hill out in the country the engine suddenly quit. Of course the steering and the brakes failed to operate. However I was able to coast to the next road and barely able to turn the wheel but made the corner and coasted to a stop. Without a nearby corner I would have been stuck on a state highway with many semi-trucks traveling on it. Could have been much more dangerous for my wife and I especially since we had to have the car put on a flatbed to be hauled home. The person who came to haul it checked the...

Hyundai knows about the excessive oil consumption of these 2.0 Turbo GDI engines. My engine went out while driving my daughter down the road. Had to tow it to the dealer. Dealer is saying no compression on cylinder 3. Also a known issue. There was a massive lawsuit over engines already. Hyundai is no help. Excessive oil consumption has led to my engine going out. This needs to be investigated by safely board and Hyundai.

I am reporting a sudden engine failure involving my 2017 Hyundai Santa Fe Sport 2.0T. At just 68,000 miles, the vehicle experienced catastrophic loss of power due to zero compression in Cylinder 1. The vehicle is equipped with the Theta II turbocharged engine, which has been the subject of previous investigations and safety recalls due to premature failure risks, including stalling and fire hazards. This failure occurred on [XXX], while I was driving on the highway. There was no warning. It put all drivers near me at risk as I had no power, was traveling in the left lane and had to navigate through 3 lanes of traffic to reach the breakdown lane. I request that this case be investigated further as a potential safety risk and recurrence of known issues with this engine type. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Driving on main road , car came to complete stop while waiting on traffic light and vehicle loss power , and wouldn’t accelerate. No , dash lights nor sounds were on prior to it loosing power nor stalling .

This vehicle has experienced numerous serious failures, including two engine replacements, a transmission replacement, and persistent safety system malfunctions. The Downhill Brake Control (DBC) system remains stuck in the "on" position, and the traction control warning light stays illuminated. These issues directly compromise vehicle safety and stability, particularly on hilly or wet roads. Despite extensive service at Arapahoe Hyundai in Centennial, CO, these problems continue to return. The vehicle has been in the shop multiple times and was most recently in service for nearly 30 days. My wife was stranded at the dealership today due to the same unresolved safety system failure. Dealer communication has been poor, and repairs are often incomplete, requiring immediate return visits. The repeated failure of safety-critical systems, combined with the inability to resolve the issues long-term, presents a significant safety concern for both my family and others on the road. I am requesting NHTSA to...

The car has been consuming all the engine only after 700 miles. This has been a constant issue since December 2024 and the issue has been brought up with Hyundai dealership in Denville, NJ and Hyundai Corporate as well. Hyundai dealership in Denville, NJ performed 2 oil consumption tests, which the vehicle failed both test only after 700 miles as it consumed all the engine oil. They refused to do further investigation or recall the engine as it should be covered under Hyundai TXXI warranty given the Hyundai Engine II Class Action Settlement a few years ago. The vehicle has broken down on me on the highway a few times and has put my family at risk and danger due to the negligence of the Hyundai dealership in Denville, NJ and Hyundai Corporate refuel to resolve the issue. Now the car does not start at all some days thus it...

My car had a thrown connecting rod-the problem described under TSB22-EM-006H-2 (TXXM/6G) which extends engine warranty to 150k miles/15 years for this exact issue my vin is listed my mileage is 113k and KSDS was completed (or I am exempt) please submit prior approval under the extended warranty for engine replacement. Hyundai is refusing to repair my car.

This modle has a serious oil consumption caused by a manufacturerer design issure with the engine. As time goes by the oil cosumption get wores potentially seizing the engine while driving. I have to constantly fill with oil. This is a major safety concern with many hyundai vehicles.

Excessive oil consumption from metal shaving left in engine during production. causes accelerated engine wear and failure. Rod bearing failure. piston ring failure, high chance of fire in engine compartment.