2003 HONDA VFR800A Electrical Systemwiring Problems
2 NHTSA complaints on file
Electrical Systemwiring Issues in the 2003 HONDA VFR800A
2 electrical systemwiring complaints have been filed with NHTSA for the 2003 HONDA VFR800A. Of these, 0 involved a crash, 0 involved a fire, and 0 resulted in injury.
2
Complaints
0
Crashes
0
Fires
0
Injuries
0
Deaths
All Electrical Systemwiring Complaints
ON THE WAY TO WORK THIS MORNING, THE MOTORCYCLE DIED. MULTIPLE ATTEMPTS TO RESTART FAILED. UPON INSPECTION, DETERMINED THERE WAS FUEL, GOOD BATTERY, GOOD STARTER. FUEL INJECTION INDICATOR LIGHT WAS FLICKERING. UPON INSPECTION OF THE UNDER SEAT COMPARTMENT, LOCATED A MELTED WIRE AT THE 30 AMP ACCESSORY FUSE RELAY. ABOUT A YEAR AGO, THE BIKE CUT OUT A FEW TIMES. AT THAT TIME, TROUBLESHOOT TO THE SAME WIRE, HOWEVER, APPLICATION OF DIELECTRIC GREASE AND ISOLATION FROM CHAFFING ALLEVIATED THE PROBLEM. UPON INSPECTION THIS MORNING, THE SHIELDING HAD COMPLETELY MELTED OFF THE WIRE, EXPOSING THE BARE ELEMENTS. THE 30 AMP FUSE BLOCK GOT SO HOT AS TO DEFORM NOT ONLY THE BLOCK ITSELF, BUT TO ALSO DEFORM THE FUSE (WHICH DID NOT BLOW AND STILL CARRIES A CURRENT). HAD THIS FAILURE OCCURRED WHILE ON THE ROAD IT WOULD MOST CERTAINLY CAUSED AN ACCIDENT. ROADS IN THE UK DO NOT HAVE SHOULDERS....
THE WIRING FOR THE OXYGEN SENSORS WERE CROSSED ON THE 2003 HONDA VFR800/A.*MR SINCE THE MOTORCYCLE WAS NEW IT WOULD STALL OCCASIONALLY. IT WOULD ALSO ACCELERATE UP AND DOWN BETWEEN 4000 AND 5000 RPM'S. THE WIRING HARNESS FOR THE OXYGEN SENSOR WAS CROSSED THE MANUFACTURER WAS NOTIFIED. THE MANUFACTURER CLAIMED THAT THIS PROBLEM WAS ISOLATED TO THE EUROPEAN VFR'S BUT THE CONSUMER HAD A US BIKE. *NM