2004 GMC SIERRA — Problems, Recalls & Safety Data
N/A
Safety Rating
224
Owner Complaints
10
Recalls
56
Service Bulletins
0
Investigations
Overview of the 2004 GMC SIERRA
The 2004 GMC SIERRA has received a total of 224 safety complaints filed with the National Highway Traffic Safety Administration (NHTSA). There have been 10 recall campaigns affecting this vehicle, covering issues with EXTERIOR LIGHTING:HEADLIGHTS, EQUIPMENT:ELECTRICAL, ENGINE AND ENGINE COOLING. 56 technical service bulletins have been issued by General Motors, LLC for this model year. The most commonly reported problems involve the Service Brakes (44 complaints), Electrical System (18 complaints), and Electrical System Instrument Clusterpanel (18 complaints).
Recalls for the 2004 GMC SIERRA
NHTSA has recorded 10 recalls for the 2004 GMC SIERRA, potentially affecting up to 5,348,453 vehicles.
Recall 09E025000 — EXTERIOR LIGHTING:HEADLIGHTS
| 42,540 vehicles affected
Defect: DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
Consequence: DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
Remedy: DOPE, INC. WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON JULY 28, 2009. OWNERS MAY CONTACT DOPE, INC. AT 1-626-272-1798.
View full details →Recall 07E066000 — EQUIPMENT:ELECTRICAL
| 175 vehicles affected
Defect: CERTAIN CEQUENT 90 DEGREE 7-WAY RIGHT ANGLE ADAPTORS SOLD BY DISTRIBUTORS IN TOW PACKAGES FOR AFTERMARKET SALES TO TOW 5TH WHEEL RV TRAVEL TRAILERS. DUE TO INCORRECT WIRING OF THE HARNESS, THE TRAILER LIGHTS MAY NOT OPERATE PROPERLY.
Consequence: IF THE TRAILER LIGHTS ARE NOT WORKING PROPERLY, A VEHICLE CRASH CAN OCCUR.
Remedy: ALL OF THE DEFECTIVE TOW PACKAGES ARE STILL AT THE DISTRIBUTOR LEVEL AND HAVE NOT BEEN SOLD TO ANY CONSUMERS.
View full details →Recall 06V289000 — ENGINE AND ENGINE COOLING
| 38,439 vehicles affected
Defect: ON CERTAIN TRUCKS EQUIPPED WITH AN 8.1L V8 (RPO L8-VIN G) ENGINE HAVE A CONDITION IN WHICH THE ENGINE FUEL RAIL PULSE DAMPER RETAINER CLIP MAY FRACTURE RESULTING IN INADEQUATE RETENTION OF THE DAMPER.
Consequence: IF THE DAMPER COMES LOOSE, A FUEL LEAK MAY RESULT. FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.
Remedy: DEALERS WILL REPLACE THE ENGINE FUEL RAIL PULSE DAMPER RETAINER CLIP FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 31, 2006. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438 AND GMC TRUCKS AT 1-866-996-9463.
View full details →Recall 05V161000 — PARKING BRAKE
| 90,242 vehicles affected
Defect: ON CERTAIN PICKUP TRUCKS EQUIPPED WITH MANUAL TRANSMISSIONS AND BUILT WITH EITHER PBR PARKING BRAKE SYSTEMS OR TRW PARKING BRAKE SYSTEMS, THE PARKING BRAKE FRICTION LININGS MAY WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.
Consequence: IF THE PARKING BRAKE DOES NOT HOLD, UNINTENDED VEHICLE MOVEMENT COULD OCCUR, WHICH COULD RESULT IN A CRASH.
Remedy: DEALERS WILL INSTALL A LOW-FORCE SPRING CLIP RETAINER FOR VEHICLES EQUIPPED WITH A PBR PARKING BRAKE SYSTEM. ON VEHICLES EQUIPPED WITH THE TRW PARKING BRAKE SYSTEM, DEALERS WILL INSTALL A REDESIGNED PARKING BRAKE CABLE ASSEMBLY. THE RECALL BEGAN ON JULY...
View full details →Recall 05V163000 — SEAT BELTS:REAR/OTHER
| 1,359,824 vehicles affected
Defect: ON CERTAIN CREW CAB PICKUP TRUCKS AND SPORT UTILITY VEHICLES, THE 2ND ROW CENTER OCCUPANT SEAT BELT ROUTING MAY MAKE IT DIFFICULT TO POSITION THE LAP PORTION OF THE SAFETY BELT LOW AROUND THE HIPS OF OCCUPANTS, ESPECIALLY SMALLER OCCUPANTS, SEATED IN THIS POSITION. APPROPRIATE USE OF A CHILD SEAT OR BOOSTER SEAT, AS RECOMMENDED FOR SMALL CHILDREN, DOES IMPROVE...
Consequence: A LAP PORTION OF THE SEAT BELT ROUTING THAT IS NOT LOW AND SNUG ON THE HIPS CAN ALLOW THE LAP BELT TO RIDE UP ON AN OCCUPANT'S ABDOMEN INSTEAD OF FITTING LOW AROUND THEIR HIPBONES, AND THEREFORE, CAN EXPOSE THEM TO MORE RISK OF ABDOMINAL AND INTERNAL ORGAN INJURY.
Remedy: DEALERS WILL CUT OPEN THE GUIDE LOOP, REMOVE A PORTION OF THE LOOP, AND THEN THE REMAINING TWO SIDES SHOULD BE FOLDED OVER AND SECURED WITH A RETAINER FREE OF CHARGE. THE RECALL BEGAN ON JULY 21, 2005. OWNERS MAY...
View full details →Recall 05V043000 — SERVICE BRAKES, HYDRAULIC
| 77,411 vehicles affected
Defect: CERTAIN TRUCKS, SPORT UTILITY VEHICLES, AND VANS EQUIPPED WITH BOSCH HYDRO-BOOST BRAKE ASSEMBLIES, THE HYDRAULIC BRAKE BOOSTER PRESSURE ACCUMULATOR MAY CRACK AND SEPARATE FROM THE HYDRO-BOOST ASSEMBLY DURING NORMAL OPERATING CONDITIONS.
Consequence: IF A SEPARATION OCCURRED AND THE HOOD OF THE VEHICLE WERE OPEN, FRAGMENTS FROM THE ACCUMULATOR COULD CAUSE INJURY TO PEOPLE IN THE IMMEDIATE AREA. THE PRESENCE OF THIS CRACK OR FRACTURED SURFACE COULD ALLOW THE HYDRAULIC FLUID TO LEAK FROM THE ACCUMULATOR CIRCUIT OF THE BOOSTER ASSEMBLY. THE LOSS OF FLUID WOULD CAUSE INCREASED STEERING AND BRAKING EFFORT AND A CRASH MAY OCCUR WITHOUT PRIOR WARNING.
Remedy: DEALERS WILL TEST THE HYDRO-BOOST ASSEMBLY FOR FUNCTIONAL OPERATION OF THE TWO-FUNCTION VALVE. IF THE HYDRO-BOOST ASSEMBLY FAILS THE TEST, DEALERS WILL REPLACE THE ASSEMBLY FREE OF CHARGE. THE RECALL BEGAN ON MARCH 23, 2005. OWNERS MAY CONTACT CHEVROLET AT...
View full details →Recall 04V129000 — STRUCTURE:BODY:TAILGATE:HINGE AND ATTACHMENTS
| 3,662,211 vehicles affected
Defect: ON CERTAIN PICKUP TRUCKS AND SPORT UTILITY VEHICLES, THE GALVANIZED STEEL TAILGATE SUPPORT CABLES THAT RETAIN THE TAILGATE IN THE FULL OPEN (HORIZONTAL) POSITION MAY CORRODE, WEAKEN, AND EVENTUALLY FRACTURE. IF BOTH CABLES FRACTURED, THE TAILGATE WOULD SUDDENLY DROP AND STRIKE THE TOP SURFACE OF THE REAR BUMPER.
Consequence: ANYONE SITTING OR STANDING ON THE HORIZONTAL SURFACE OF THE TAILGATE WHEN BOTH CABLES FRACTURED COULD BE INJURED BY FALLING FROM THE TAILGATE. ON VEHICLES THAT HAVE HAD THE BUMPER REMOVED, THE TAILGATE MAY DROP EVEN LOWER. ADDITIONALLY, IF THERE IS CARGO ON THE TAILGATE THE CARGO MAY FALL OFF IF THE SUPPORT CABLES FRACTURE.
Remedy: DEALERS WILL REPLACE THE CABLES. INTERIM OWNER NOTIFICATION BEGAN ON APRIL 7, 20004. THE RECALL BEGAN ON SEPTEMBER 24, 2004, WHEN REPLACEMENT PARTS WERE AVAILABLE, AND WILL CONTINUE THROUGH OCTOBER 29, 2004. OWNERS SHOULD CONTACT CADILLAC AT 1-866-982-2339, CHEVROLET AT...
View full details →Recall 04V225000 — SEAT BELTS:FRONT:ANCHORAGE
| 736 vehicles affected
Defect: CERTAIN EXTENDED AND REGULAR CAB PICKUP TRUCKS AND CARGO VANS CONVERTED TO COMPRESSED NATURAL GAS (CNG) FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 225, 'CHILD RESTRAINT ANCHORAGE SYSTEMS.' THESE VEHICLES HAVE ONE SEATING POSITION, THE CENTER REAR SEAT, EQUIPPED WITH CHILD RESTRAINT LOWER ANCHORAGES.
Consequence: THE STANDARD REQUIRES CHILD SEAT LOWER ANCHORAGES IN TWO SEATING POSITIONS FOR VEHICLES WITH THREE REAR SEATING POSITIONS. THE STANDARD CAB AND CARGO VAN VEHICLES, WHICH ONLY HAVE FRONT SEATING POSITIONS, HAVE AN AIR BAG OFF SWITCH TO DISABLE THE FRONT PASSENGER AIR BAG AND DO NOT HAVE CHILD RESTRAINT LOWER ANCHORAGES IN THE PASSENGER SEAT. THE STANDARD REQUIRES PASSENGER SEAT CHILD SEAT LOWER ANCHORAGES IN VEHICLES WITH AN AIR BAG OFF SWITCH. HOWEVER, THE STANDARD DOES NOT REQUIRE VEHICLES WITH ONLY FRONT SEATING POSITIONS TO HAVE LOWER ANCHORAGE PROVISIONS IF THE VEHICLE IS NOT EQUIPPED WITH AN AIR BAG OFF SWITCH.
Remedy: TO BRING THE STANDARD CAB AND CARGO VAN VEHICLES INTO COMPLIANCE, DEALERS WILL INJECT EPOXY INTO THE AIR BAG OFF SWITCH TO PREVENT AIR BAG ACTIVATION, RELOCATE THE SWITCH BEHIND THE INSTRUMENT PANEL AND THEN INSTALL A COVER OVER THE...
View full details →Recall 04V045000 — SERVICE BRAKES, HYDRAULIC
| 68,875 vehicles affected
Defect: CERTAIN SPORT UTILITY VEHICLES, PICKUP TRUCKS, AND PASSENGER VANS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 135, ?PASSENGER CAR BRAKE SYSTEMS.? SOME OF THESE VEHICLES WERE PRODUCED WITH AN OUT-OF-SPECIFICATION BRAKE HYDRO-BOOST HOUSING RELIEF VALVE BORE.
Consequence: CONSEQUENTLY, THE VALVE O-RING SEAL MAY FRACTURE. STEERING EFFORTS MAY BE SLIGHTLY INCREASED WHILE BRAKING OR PARKING. UNDER CERTAIN DRIVING CONDITIONS, A FRACTURED SEAL MAY REQUIRE A SLIGHT INCREASE IN THE APPLIED BRAKE PEDAL EFFORT TO ACHIEVE THE SAME VEHICLE DECELERATION RATE AS PRIOR TO THE SEAT FRACTURE.
Remedy: DEALERS ARE TO REPLACE THE HYDRO-BOOST RELIEF VALVE. THE RECALL BEGAN ON JUNE 18, 2004. OWNERS SHOULD CONTACT CADILLAC AT 1-866-982-2339; CHEVROLET AT 1-800-630-2438; GMC AT 1-866-996-9463; OR HUMMER AT 1-866-486-6376.
View full details →Recall 04E022000 — EQUIPMENT
| 8,000 vehicles affected
Defect: AFTERMARKET PICKUP TRUCK OVER-THE-RAIL BEDLINERS MANUFACTURED FOR INSTALLATION ON 1999-2004 CHEVROLET SILVERADO AND GMC SIERRA PICKUP TRUCKS. THE TOGGLE WING ASSEMBLY USED TO ATTACH THE BEDLINER TO THE TRUCK BED IS NOT ENGAGING FULLY IN THE STAKE POCKET OF THE PICKUP TRUCK.
Consequence: THE BEDLINER CAN BECOME DETACHED FROM THE PICKUP WHILE IT IS MOTION, POSSIBLY ENDANGERING FOLLOWING MOTORISTS OR PEDESTRIANS.
Remedy: DURAKON WILL ISSUE A PRESS RELEASE IN ATTEMPT TO NOTIFY CUSTOMERS THAT COULD HAVE PURCHASED THE DEFECTIVE BEDLINER. IF YOU PURCHASED EITHER A DURAKON ALLSTAR OF PATRIOT OVERRAIL BEDLINER SINCE AUGUST 1, 2003, FOR 1999 TO 2004 CHEVROLET SILVERADO OR...
View full details →Owner Complaints for the 2004 GMC SIERRA
224 complaints have been filed with NHTSA for the 2004 GMC SIERRA. Below is a breakdown by vehicle component.
Most Recent Complaints
I HAVE A 2004 GMC SIERRA AND ALL OF A SUDDEN MY AIRBAG LIGHT AND ABS LIGHT CAME ON TOOK IT IN TO HAVE IT LOOKED AND THE AIRBAGS ARE NOT COMMUNICATING WITH THE SENSOR AND THEY WOULD HAVE TO GO MORE IN DEPTH ON THE ABS BUT TO GO MORE IN DEPTH THEY CHARGE $80.00 AN HOUR JUST TO BE ABLE TO FIGURE IT OUT. I HAVE SEEN SIMILAR RESPONSES ON THE AIRBAG LIGHT FOR THIS VEHICLE PLEASE HELP.
I HAVE A 2004 GMC SIERRA AND ALL OF A SUDDEN MY AIRBAG LIGHT AND ABS LIGHT CAME ON TOOK IT IN TO HAVE IT LOOKED AND THE AIRBAGS ARE NOT COMMUNICATING WITH THE SENSOR AND THEY WOULD HAVE TO GO MORE IN DEPTH ON THE ABS BUT TO GO MORE IN DEPTH THEY CHARGE $80.00 AN HOUR JUST TO BE ABLE TO FIGURE IT OUT. I HAVE SEEN SIMILAR RESPONSES ON THE AIRBAG LIGHT FOR THIS VEHICLE PLEASE HELP.
RUSTED OUT/ CORRODED BRAKE LINES BURST WHILE STOPPING FOR A DEER RUNNING OUT ON THE ROAD. WAS WARNED OF THIS PROBLEM UPON PURCHASE OF THE VEHICLE IN 2010 AND PERSONALLY COATED ALL BRAKE LINES B4 WINTER EVERY YEAR...NEVER SAW WORSE LINES! I OWN CLASSIC CARS THAT ARE TWICE AS OLD WITH SHINEY ORIGINAL BRAKE LINES. THE FUEL LINES ALSO ROTTED OUT SPILLING FUEL OVER THE TOP OF THE FUEL TANK AND ON THE GROUND WHILE FILLING UP. ALL FUEL LINES AND FUEL PUMP CONNECTIONS WERE SEVERELY ROTTED. WORST I HAVE SEEN. DASH CONSISTENTLY CHANGES LANGUAGES RENDERING ODOMETER NON FUNCTIONAL. SPEEDOMETER IS INACCURATE SOME TIMES NOT EVEN WORKING ESPECIALLY ON COLD DAYS. HMMMM ROTTED BRAKES+NO SPEEDOMETER+LEAKY FUEL LINES=CRASH,BANG BOOM!..AND I HAVE A CAR SEAT IN MY VEHICLE! LUCKLY I PERFORM PREVENTATIVE MAINTENANCE AND DRIVE SAFELY. STILL WONDER HOW THESE ISSUES GOT SWEPT UNDER THE RUG.
RUSTED OUT/ CORRODED BRAKE LINES BURST WHILE STOPPING FOR A DEER RUNNING OUT ON THE ROAD. WAS WARNED OF THIS PROBLEM UPON PURCHASE OF THE VEHICLE IN 2010 AND PERSONALLY COATED ALL BRAKE LINES B4 WINTER EVERY YEAR...NEVER SAW WORSE LINES! I OWN CLASSIC CARS THAT ARE TWICE AS OLD WITH SHINEY ORIGINAL BRAKE LINES. THE FUEL LINES ALSO ROTTED OUT SPILLING FUEL OVER THE TOP OF THE FUEL TANK AND ON THE GROUND WHILE FILLING UP. ALL FUEL LINES AND FUEL PUMP CONNECTIONS WERE SEVERELY ROTTED. WORST I HAVE SEEN. DASH CONSISTENTLY CHANGES LANGUAGES RENDERING ODOMETER NON FUNCTIONAL. SPEEDOMETER IS INACCURATE SOME TIMES NOT EVEN WORKING ESPECIALLY ON COLD DAYS. HMMMM ROTTED BRAKES+NO SPEEDOMETER+LEAKY FUEL LINES=CRASH,BANG BOOM!..AND I HAVE A CAR SEAT IN MY VEHICLE! LUCKLY I PERFORM PREVENTATIVE MAINTENANCE AND DRIVE SAFELY. STILL WONDER HOW THESE ISSUES GOT SWEPT UNDER THE RUG.
RUSTED OUT/ CORRODED BRAKE LINES BURST WHILE STOPPING FOR A DEER RUNNING OUT ON THE ROAD. WAS WARNED OF THIS PROBLEM UPON PURCHASE OF THE VEHICLE IN 2010 AND PERSONALLY COATED ALL BRAKE LINES B4 WINTER EVERY YEAR...NEVER SAW WORSE LINES! I OWN CLASSIC CARS THAT ARE TWICE AS OLD WITH SHINEY ORIGINAL BRAKE LINES. THE FUEL LINES ALSO ROTTED OUT SPILLING FUEL OVER THE TOP OF THE FUEL TANK AND ON THE GROUND WHILE FILLING UP. ALL FUEL LINES AND FUEL PUMP CONNECTIONS WERE SEVERELY ROTTED. WORST I HAVE SEEN. DASH CONSISTENTLY CHANGES LANGUAGES RENDERING ODOMETER NON FUNCTIONAL. SPEEDOMETER IS INACCURATE SOME TIMES NOT EVEN WORKING ESPECIALLY ON COLD DAYS. HMMMM ROTTED BRAKES+NO SPEEDOMETER+LEAKY FUEL LINES=CRASH,BANG BOOM!..AND I HAVE A CAR SEAT IN MY VEHICLE! LUCKLY I PERFORM PREVENTATIVE MAINTENANCE AND DRIVE SAFELY. STILL WONDER HOW THESE ISSUES GOT SWEPT UNDER THE RUG.
Safety Rating for the 2004 GMC SIERRA
NHTSA has not yet tested the 2004 GMC SIERRA in its New Car Assessment Program.
Technical Service Bulletins for the 2004 GMC SIERRA
General Motors, LLC has issued 56 technical service bulletins (TSBs) for the 2004 GMC SIERRA. TSBs are notices sent by manufacturers to their dealers describing a known issue and the recommended repair procedure.
PIT4780M — EQUIPMENT:MECHANICAL
This Preliminary Information communication advises the technician that the 2004-2007 Parallel Hybrid Truck parts will be placed on restriction through the General Motors Technical Assistance Center. Dealer will need to contact General Motors Technical Assistance Center for further assistance.
050604023 — ENGINE AND ENGINE COOLING
REVISED DIAGNOSTIC TROUBLE CODE (DTC) P2563. *TT
04007A — STRUCTURE:BODY:TAILGATE
TAILGATE SUPPORT CABLE. RECALL 04007A. GM PARTS BULLETINS & INFORMATION. *TT UPDATED *EH
040089020A — UNKNOWN OR OTHER
PRE-DELIVERY AND SERVICE GUIDE - PARALLEL HYBRID TRUCK. *TT UPDATED *EH
040604065 — FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM
ENGINEERING INVESTIGATION (EI #04073) HIGH, LOW OR ERRATIC OIL PRESSURE GAUGE READING SETTING DIAGNOSTIC TROUBLE CODES P0522 AND/OR P0523. 2004 ISUZU W4 ALSO INCLUDED. *TT UPDATE. *TT
040525005A — SERVICE BRAKES, AIR:ANTILOCK:ABS WARNING LIGHT
ANTILOCK BRAKE SYSTEM LIGHT ON SERVICE BRAKE SYSTEM MESSAGE ON DRIVER INFORMATION CENTER. *EH UPDATED *EH
040523005 — SERVICE BRAKES, HYDRAULIC
AVAILABILITY OF REAR WHEEL MUD FLAPS TO REDUCE DEBRIS BUILD-UP ON REAR BRAKE CALIPERS AND/OR REAR WHEELS. *TT
04222004 — POWER TRAIN:AUTOMATIC TRANSMISSION
RATTLE TYPE NOISE DUE TO A CRACKED FLEX PLATE. GM VOICEMAIL EXPRESS. *TT
03122004 — UNKNOWN OR OTHER
PLEASE STOP THE DELIVERY DUE TO THE LIMITATIONS OF THE GM ADMINISTRATIVE MESSAGE SYSTEM. *TT
020605003C — ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
EXHAUST MOAN/VIBRATION. *TT UPDATE. *TT
Showing 10 of 56 technical service bulletins.
NHTSA Investigations for the 2004 GMC SIERRA
There are no NHTSA defect investigations on record for this vehicle.
Other Model Years of the GMC SIERRA
- 1999 GMC SIERRA — 721 complaints
- 2000 GMC SIERRA — 557 complaints
- 2001 GMC SIERRA — 333 complaints
- 2002 GMC SIERRA — 291 complaints
- 2003 GMC SIERRA — 248 complaints
- 2004 GMC SIERRA (current)
- 2005 GMC SIERRA — 152 complaints
- 2006 GMC SIERRA — 65 complaints
- 2007 GMC SIERRA — 71 complaints
- 2008 GMC SIERRA — 84 complaints
- 2009 GMC SIERRA — 48 complaints
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