2004 GMC SIERRA 3500 — Problems, Recalls & Safety Data
N/A
Safety Rating
29
Owner Complaints
1
Recall
0
Service Bulletins
0
Investigations
Overview of the 2004 GMC SIERRA 3500
The 2004 GMC SIERRA 3500 has received a total of 29 safety complaints filed with the National Highway Traffic Safety Administration (NHTSA). There has been 1 recall campaign affecting this vehicle, covering issues with FUEL SYSTEM, GASOLINE. The most commonly reported problems involve the Service Brakes (8 complaints), Electrical System (3 complaints), and Service Brakes Hydraulic (3 complaints).
Recalls for the 2004 GMC SIERRA 3500
NHTSA has recorded 1 recall for the 2004 GMC SIERRA 3500, potentially affecting up to 88,303 vehicles.
Recall 06E043000 — FUEL SYSTEM, GASOLINE
| 88,303 vehicles affected
Defect: CERTAIN REPLACEMENT FUEL FILTERS, FRAM BRAND NAME P/N G3727, WITH DATE CODES X52911 THROUGH X60801 SEQUENTIALLY OR X600141 AND A MEXICO COUNTRY OR ORIGIN MARKING ON THE FUEL FILTER HOUSING MANUFACTURED FROM OCTOBER 18, 2005, THROUGH MARCH 21, 2006, SOLD FOR USE ON THE VEHICLES LISTED ABOVE AND ON CERTAIN SCHOOL BUSES. (TO SEE THE SCHOOL BUS ENGINE SIZES, CLICK...
Consequence: THIS CONDITION MAY CAUSE AN INADEQUATE SEAL AT THE CONNECTION, POTENTIALLY LEADING TO A FUEL LEAK. IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.
Remedy: HONEYWELL WILL NOTIFY OWNERS AND REPLACE THE FUEL FILTERS FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 18, 2006. OWNERS MAY CONTACT FRAM CUSTOMER SERVICE AT 1-800-890-2075 (OPTION 1).
View full details →Owner Complaints for the 2004 GMC SIERRA 3500
29 complaints have been filed with NHTSA for the 2004 GMC SIERRA 3500. Below is a breakdown by vehicle component.
| Component | Complaints | Crashes | Fires | Injuries | Deaths |
|---|---|---|---|---|---|
| Service Brakes | 8 | 0 | 0 | 0 | 0 |
| Electrical System | 3 | 0 | 1 | 0 | 0 |
| Service Brakes Hydraulic | 3 | 0 | 0 | 0 | 0 |
| Electrical System Instrument Clusterpanel | 2 | 0 | 0 | 0 | 0 |
| Fuel System Diesel | 2 | 0 | 0 | 0 | 0 |
| Fuel System Gasoline | 1 | 0 | 0 | 0 | 0 |
| Fuel System Gasolinefuel Injection Systeminjectors | 1 | 0 | 1 | 0 | 0 |
| Power Traindrivelinecenter Support Bearing | 1 | 0 | 0 | 0 | 0 |
| Power Traintransfer Case 4 Wheel Drive | 1 | 0 | 0 | 0 | 0 |
| Service Brakes Electric | 1 | 0 | 0 | 0 | 0 |
| Service Brakes Hydraulicfoundation Componentshoses Linespiping And Fittings | 1 | 0 | 0 | 0 | 0 |
| Service Brakes Hydraulicpower Assist | 1 | 0 | 0 | 0 | 0 |
| Steering | 1 | 0 | 0 | 0 | 0 |
| Steeringhydraulic Power Assist System | 1 | 0 | 0 | 0 | 0 |
| Structureframe And Membersunderbody Shields | 1 | 0 | 0 | 0 | 0 |
| Tiressidewall | 1 | 0 | 0 | 0 | 0 |
Most Recent Complaints
The fan for the heater doesnt work on all speeds properly, stopped working entirely
WHILE PULLING A CAMPER-TRAILER, I APPLIED THE BRAKES AND THE PEDAL WENT COMPLETELY TO THE FLOOR. I WAS ABLE TO STOP UTILIZING THE BRAKES ON THE TRAILER. I WAS ONLY A SHORT DISTANCE FROM HOME AND I WAS ABLE TO GET THE TRAILER BACK, KEEPING THE TRANSMISSION IN 1ST GEAR AND THE TRAILER BRAKES. I TOOK THE TRUCK TO A CHEVY DEALER THAT WAS JUST A VERY SHORT DISTANCE UTILIZING THE GEARS AND THE EMERGENCY BRAKE. UPON INSPECTION, THE DEALER FOUND AT LEAST TWO LOCATIONS WHERE THE BRAKE LINE HAD RUSTED THROUGH. HE RECOMMENDED TO REPLACE ALL BRAKE LINES WITH A LINE THAT WAS CORROSION RESISTANT. THE REPAIR WAS JUST UNDER $2000. I HAVE NOT CONTACTED GMC SINCE THE TRUCK HAS 74,000 MILES AND IS OUT OF ALL WARRANTIES. *TR
I WAS TRAVELING ON THE INTERSTATE TOWING A 5TH WHEEL TRAILER AND TRAFFIC CAME TO AN ABRUPT STOP. I APPLIED MY BRAKES AND HAD BRAKES THAN THE PEDAL WENT TO THE FLOOR AND I LOST BRAKING POWER. I LET OFF THE BRAKES AND REAPPLIED THE BRAKES AND THE PEDAL WENT TO THE FLOOR WITH LOW BREAKING AFFECT. I PULLED THE TRUCK OVER AND FOUND BRAKE FLUID COMING OUT FROM ABOVE THE GAS TANK. I CAREFULLY TOOK THE TRUCK OFF AT THE NEXT EXIT USING MY TRAILER BRAKES TO STOP THE VEHICLE. I TOOK THE TRUCK TO THE FIRST SERVICE STATION THAT I SAW AND HAD THEM LOOK AT IT. THEY FOUND THAT THE REAR BRAKE LINE HAD CORRODED AT A CLIP ABOVE THE FRAME RAIL ABOVE THE GAS TANK AND ADVISED ME THAT THEY WOULD HAVE TO REPLACE THE REAR BRAKE LINE. UNFORTUNATELY I WAS STUCK AWAY FROM MY TOOLS AND SERVICE SHOPS THAT I USE AND WAS STUCK BEING GOUGED BY THE SERVICE CENTER THAT I WAS ABLE TO GET TO FOR A REPAIR. AFTER I RETURNED HOME FROM VACATION I QUESTIONED THE MGT OF THE SERVICE CENTER ABOUT THE BILL. THEY CHECKED WITH THE LOCAL DEALER ABOUT THE HOURS FOR THE REPAIR AND THE LOCAL DEALER ADVISED THEM THAT THEY SEE THIS ALL THE TIME ON THIS VEHICLE. I LOOKED FOR A RECALL ON THIS AND FOUND NONE. I CONTACTED GM ABOUT THIS AS JUST ABOUT EVERYONE THAT I TALK TO ABOUT THIS PROBLEM HAS ALL SEEN IT. GM ADVISED ME THAT IT WAS AN ISOLATED PROBLEM AND THAT THEY COULD NOT HELP WITH THE REPAIR SINCE THE TRUCK WAS 9 YEARS OLD. I ADVISED THEM THAT THIS IS A COMMON PROBLEM AND THEY DENY IT BUT THEY DID OFFER ME $2000 TOWARDS A NEW GM VEHICLE. I ADVISED THEM THAT WAS NOT WHAT I WAS AFTER AS I DO NOT NEED A NEW VEHICLE NOR WANT AN NEW VEHICLE. WHAT I DID ASK FOR WAS 50% OF WHAT THE REPAIR WAS AS IT WAS A 9 YEAR OLD TRUCK AND THEY REFUSED. THEY WILL NOT EVEN PUT THE REFUSAL IN WRITING. THIS NEEDS TO BE A RECALL BEFORE THIS PROBLEM KILLS SOMEONE AS IT IS A COMMON PROBLEM. I SEEN AN INVESTIGATION TO 03 BUT MINE IS 04 WITH SAME. *TR
BRAKE LINE RUSTED OUT AND FAILED IN TWO SPOTS IN THE LAST MONTH. *TR
THIS PAST WEEK, AS I WAS DRIVING TO GET GAS FOR OUR CAMPING TRIP, THE BRAKE PEDAL WENT STRAIGHT TO THE FLOOR WITH NO WARNING. I WAS ABLE TO GET THE DUALLY SLOWED DOWN WITHOUT INCIDENT, BUT WAS IT EVER CLOSE. AFTER GETTING THE TRUCK BACK TO MY HOUSE, I BEGAN INVESTIGATING THE ISSUE AS I SAW NO LEAK AND THE RESERVOIR WAS NEAR FULL. I SAW ONLINE THAT THIS SEEMS TO BE A GM ISSUE WITH A FEW YEARS OF TRUCKS IN MY AGE BRACKET. I CLIMBED UP UNDER THE TRUCK AND FOUND THE LINES TO BE SHOT. NOT ONE WITH A RUST HOLE, BUT ALL OF THEM CORRODED FROM ONE END TO THE OTHER. I KNOW THE TRUCK IS 8 YEARS OLD, BUT IT SITS MOST THE TIME AND ALMOST ALWAYS THROUGH THE WINTER. I HAVE ONLY HAD ONE OTHER CAR IN 30 YEARS THAT HAD A BRAKE LINE RUST. IT SHOULD NOT BE HAPPENING IN THIS HIGH END OF A VEHICLE. MY DAD BOUGHT THE MATCHING TRUCK. HIS SITS WINTERS IN THE BARN AND ONLY HAS 50K ON IT. I WILL CHECK IT THIS WEEKEND. *JS
Safety Rating for the 2004 GMC SIERRA 3500
NHTSA has not yet tested the 2004 GMC SIERRA 3500 in its New Car Assessment Program.
Technical Service Bulletins for the 2004 GMC SIERRA 3500
No technical service bulletins have been reported for this vehicle.
NHTSA Investigations for the 2004 GMC SIERRA 3500
There are no NHTSA defect investigations on record for this vehicle.
Other Model Years of the GMC SIERRA 3500
- 1999 GMC SIERRA 3500 — 25 complaints
- 2000 GMC SIERRA 3500 — 30 complaints
- 2001 GMC SIERRA 3500 — 44 complaints
- 2002 GMC SIERRA 3500 — 29 complaints
- 2003 GMC SIERRA 3500 — 9 complaints
- 2004 GMC SIERRA 3500 (current)
- 2005 GMC SIERRA 3500 — 29 complaints
- 2006 GMC SIERRA 3500 — 14 complaints
- 2007 GMC SIERRA 3500 — 19 complaints
- 2008 GMC SIERRA 3500 — 27 complaints
- 2009 GMC SIERRA 3500 — 7 complaints
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