2005 GMC ENVOY — Problems, Recalls & Safety Data

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N/A

Safety Rating

682

Owner Complaints

46 Crashes 20 Fires 5 Deaths

3

Recalls

ACTIVE RECALL

26

Service Bulletins

0

Investigations

Overview of the 2005 GMC ENVOY

The 2005 GMC ENVOY has received a total of 682 safety complaints filed with the National Highway Traffic Safety Administration (NHTSA). There have been 3 recall campaigns affecting this vehicle, covering issues with EXTERIOR LIGHTING:HEADLIGHTS, AIR BAGS:FRONTAL, VISIBILITY:WINDSHIELD. 26 technical service bulletins have been issued by General Motors, LLC for this model year. The most commonly reported problems involve the Fuel System Gasoline (159 complaints), Electrical System (144 complaints), and Electrical System Instrument Clusterpanel (39 complaints).

Recalls for the 2005 GMC ENVOY

NHTSA has recorded 3 recalls for the 2005 GMC ENVOY, potentially affecting up to 18,917 vehicles.

Recall 07E014000 — EXTERIOR LIGHTING:HEADLIGHTS

| 308 vehicles affected

Defect: CERTAIN MAXZONE HEADLIGHT ASSEMBLIES, DEPO BRAND, P/NO 335-1120L-AS, SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR THE ABOVE LISTED PASSENGER VEHICLES. DURING PRODUCTION THE LAMP HOUSING SHAPE DEFORMED DISTORTING THE ASSEMBLY ANGLE OF THE REFLECTOR AND INFLUENCED THE AIMING POSITION. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED...

Consequence: DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

Remedy: MAXZONE WILL NOTIFY OWNERS AND OFFER REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLIGHTS. THE RECALL BEGAN ON FEBRUARY 16, 2007. OWNERS MAY CONTACT MAXZONE AT 909-822-3288.

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Recall 06V417000 — AIR BAGS:FRONTAL

| 794 vehicles affected

Defect: CERTAIN VEHICLES ORIGINALLY BUILT WITH CLOTH SEATS THAT WERE EQUIPPED WITH AN AUTOMATIC AIR BAG PASSENGER SENSING SYSTEM AND LATER REUPHOLSTERED WITH AFTERMARKET LEATHER SEAT COVER KITS ARE INVOLVED. TESTING HAS INDICATED THAT THE AFTERMARKET LEATHER SEAT COVERS CAN CAUSE THE PASSENGER SENSING SYSTEM TO MALFUNCTION.

Consequence: IF THE PASSENGER SENSING SYSTEM MALFUNCTIONS, THE FRONT AIR BAG ON THE PASSENGER SIDE MAY BE DISABLED WHEN IT SHOULD BE ENABLED, OR ENABLED WHEN IT SHOULD BE DISABLED. IN EITHER CASE, IN THE EVENT OF A CRASH THAT REQUIRES AIR BAG DEPLOYMENT, A FRONT PASSENGER'S LEVEL OF INJURY MAY BE INCREASED.

Remedy: BECAUSE A REPLACEMENT LEATHER SEAT COVER THAT IS COMPATIBLE WITH THE PASSENGER SENSING SYSTEM IS NOT AVAILABLE, GENERAL MOTORS (GM) WILL REPURCHASE THESE VEHICLES IN ACCORDANCE WITH THE TERMS STATED IN GM'S LETTER TO OWNERS. THE RECALL BEGAN ON NOVEMBER...

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Recall 05V035000 — VISIBILITY:WINDSHIELD

| 17,815 vehicles affected

Defect: CERTAIN SPORT UTILITY VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 212, 'WINDSHIELD MOUNTING.' THE WINDSHIELD URETHANE BEAD MAY NOT HAVE ADHERED TO THE BODY IN CERTAIN AREAS DURING THE CURE PROCESS.

Consequence: IF A CRASH OCCURS, THE WINDSHIELD MAY NOT BE RETAINED, INCREASING THE RISK OF INJURY TO A VEHICLE OCCUPANT.

Remedy: DEALERS WILL REPLACE THE WINDSHIELD FREE OF CHARGE. THE RECALL BEGAN ON MARCH 10, 2005. OWNERS MAY CONTACT BUICK AT 1-866-608-8080, CHEVROLET AT 1-800-630-2438, OR GMC AT 1-866-996-9463.

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Owner Complaints for the 2005 GMC ENVOY

682 complaints have been filed with NHTSA for the 2005 GMC ENVOY. Below is a breakdown by vehicle component.

Fuel System Gasoline
Complaints: 159 1 Fire
Electrical System
Complaints: 144 2 Crashes 11 Fires 3 Injuries
Electrical System Instrument Clusterpanel
Complaints: 39
Exterior Lighting
Complaints: 36
Fuelpropulsion System
Complaints: 30 2 Crashes 2 Fires 3 Injuries
Air Bags
Complaints: 22 14 Crashes 17 Injuries 2 Deaths
Fuel System Otherstoragefuel Gauge System
Complaints: 21
Vehicle Speed Control
Complaints: 21 4 Crashes 1 Fire 3 Injuries
Fuel System Other
Complaints: 20
Engine And Engine Cooling
Complaints: 15 1 Crash 1 Injury
Engine
Complaints: 14 3 Crashes 2 Injuries
Steering
Complaints: 10 2 Crashes 3 Injuries
Unknown Or Other
Complaints: 10 2 Crashes 2 Fires 7 Injuries
Service Brakes
Complaints: 9 2 Crashes 1 Fire 1 Injury
Power Train
Complaints: 8 1 Fire
Power Trainautomatic Transmission
Complaints: 8
Structurebody
Complaints: 8 3 Crashes 5 Injuries
Exterior Lightingheadlights
Complaints: 6
Service Brakes Hydraulic
Complaints: 5 3 Crashes 2 Injuries
Visibilitywiper
Complaints: 5
Engine And Engine Coolingengine
Complaints: 4
Seats
Complaints: 4
Suspension
Complaints: 4 1 Crash 2 Injuries
Air Bagssidewindow
Complaints: 3 1 Crash 3 Injuries
Engine And Engine Coolingcooling System
Complaints: 3 1 Fire
Latcheslockslinkages
Complaints: 3
Seat Belts
Complaints: 3 3 Crashes 3 Injuries 1 Death
Structure
Complaints: 3 1 Crash 1 Death
Structurebodydoor
Complaints: 3
Suspensionrear
Complaints: 3
Visibility
Complaints: 3
Visibilitywindshield Wiperwasher
Complaints: 3
Air Bagsfrontalsensorcontrol Module
Complaints: 2
Electronic Stability Control Esc
Complaints: 2
Engine And Engine Coolingenginegasoline
Complaints: 2
Engine And Engine Coolingexhaust Systememission Control
Complaints: 2
Equipment
Complaints: 2
Equipmentrecreational Vehicletrailerlpg Systemstank Valvegauge
Complaints: 2
Fuel System Gasolinedelivery
Complaints: 2
Fuel System Gasolinedeliveryfuel Pump
Complaints: 2 1 Crash 1 Death
Interior Lighting
Complaints: 2
Latcheslockslinkagesdoorslatch
Complaints: 2 1 Injury
Structurebodyhatchbackliftgate
Complaints: 2
Tires
Complaints: 2 1 Crash
Visibilityglass Siderear
Complaints: 2
Air Bagsfrontal
Complaints: 1
Electrical Systemignitionswitch
Complaints: 1
Engine And Engine Coolingexhaust System
Complaints: 1
Equipmentapplianceair Conditioner
Complaints: 1
Exterior Lightingfog Lights
Complaints: 1
Exterior Lightingheadlightsconcealment Devices
Complaints: 1
Exterior Lightingheadlightshighlow Beam Dimmer Switch
Complaints: 1
Exterior Lightingheadlightsswitch
Complaints: 1
Exterior Lightingtail Lights
Complaints: 1
Exterior Lightingturn Signalflasher Unit
Complaints: 1
Fuel System Gasolinedeliveryhoses Linespiping And Fittings
Complaints: 1
Fuel System Gasolinefuel Injection Systeminjectors
Complaints: 1
Power Trainautomatic Transmissiontorque Converter
Complaints: 1
Power Traintransfer Case 4 Wheel Drive
Complaints: 1
Seat Beltsfrontbuckle Assembly
Complaints: 1
Seatsfront Assemblypower Adjust
Complaints: 1
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slip
Complaints: 1
Service Brakes Hydraulicfoundation Componentsdiscrotor
Complaints: 1
Steeringhydraulic Power Assistpower Steering Fluid
Complaints: 1
Structurebodydoorhinge And Attachments
Complaints: 1
Tirestreadbelt
Complaints: 1
Vehicle Speed Controlcruise Control
Complaints: 1
Visibilitydefrosterdefoggerhvac Systemfanmotor
Complaints: 1
Visibilitypower Window Devices And Controls
Complaints: 1
Visibilityrearview Mirrorsdevices
Complaints: 1
Visibilitywindshield
Complaints: 1
Wheels
Complaints: 1

Most Recent Complaints

#11714041 | ELECTRICAL SYSTEM | | N/A miles
1) I just purchased the vehicle in Oct 2026 & 3 days after purchase, it broke down in Walmart parking lot due to, all the antifreeze pouring out. 2) December 2026 had to replace the front tires as they were stripped to the threads from rubbing against the fender wells. 3) January 2026 Wouldn’t start, wouldn’t turn over or anything. Had the ignition replaced. Ran fine for one week. 4) Currently won’t start. Broke down.
#11714041 | ENGINE | | N/A miles
1) I just purchased the vehicle in Oct 2026 & 3 days after purchase, it broke down in Walmart parking lot due to, all the antifreeze pouring out. 2) December 2026 had to replace the front tires as they were stripped to the threads from rubbing against the fender wells. 3) January 2026 Wouldn’t start, wouldn’t turn over or anything. Had the ignition replaced. Ran fine for one week. 4) Currently won’t start. Broke down.
#11714041 | UNKNOWN OR OTHER | | N/A miles
1) I just purchased the vehicle in Oct 2026 & 3 days after purchase, it broke down in Walmart parking lot due to, all the antifreeze pouring out. 2) December 2026 had to replace the front tires as they were stripped to the threads from rubbing against the fender wells. 3) January 2026 Wouldn’t start, wouldn’t turn over or anything. Had the ignition replaced. Ran fine for one week. 4) Currently won’t start. Broke down.
#11651384 | AIR BAGS | | 270,000 miles Crash 2 Injuries
The contact owned a 2005 GMC Envoy. The contact stated that while driving approximately 30 MPH, another vehicle driven by a drunk driver swerved into the front of the vehicle, causing a front collision. The air bags failed to deploy. The contact hit his face again on the steering wheel, but did not seek medical assistance. The contact's wife, who was occupying the front passenger seat and wearing a seat belt, was severely injured and was transported to the hospital by ambulance. The contact's wife was diagnosed by a trauma surgeon. The contact's wife was diagnosed with a fractured right knee cap, right ankle bone chips and ligament damage, damaged left toes, a double bone bruise in the left knee, bruised seat belt mark. The contact's wife was hospitalized for 6 days and was admitted to a rehabilitation facility for 11 days. The contact stated that his wife was currently confined to a wheelchair. The contact's wife was currently awaiting a knee replacement. The vehicle was towed and totaled. A police report was filed. The dealer and the manufacturer were not notified of the failure. The failure mileage was approximately 270,000.
#11601561 | AIR BAGS | | N/A miles
On steering wheel where the GMC logo is . Melted/Melting from underneath. Some type of clear color gooey. Have been told it is seal for airbag. Also none of the chimes are not working at all example * seat belts, door,blinkers,dashboard chimes *dummy lights*,along with Bose stereo. Last issues are REAR VIEW MIRROR... KEEPS FALLING OFF. have taken to dealership SEVERAL TIMES! Now they are saying that I need to contact my auto insurance provider to put in claims.

View all Fuel System Gasoline complaints →

Safety Rating for the 2005 GMC ENVOY

NHTSA has not yet tested the 2005 GMC ENVOY in its New Car Assessment Program.

Technical Service Bulletins for the 2005 GMC ENVOY

General Motors, LLC has issued 26 technical service bulletins (TSBs) for the 2005 GMC ENVOY. TSBs are notices sent by manufacturers to their dealers describing a known issue and the recommended repair procedure.

PIP3330D — ELECTRICAL SYSTEM

This Preliminary Information Document advises the dealer that there is a software update available for the Powertrain Control Module to address diagnostic trouble code P0171. If the software update does not correct the condition, the dociment directs the dealer to related technical servce bulletins that cover cleaning fuel injectors and...

PIP3330D — POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM)

This Preliminary Information Document advises the dealer that there is a software update available for the Powertrain Control Module to address diagnostic trouble code P0171. If the software update does not correct the condition, the dociment directs the dealer to related technical servce bulletins that cover cleaning fuel injectors and...

G-171218 — FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY

10054E - Special Coverage (customer co-pay discontinued). The contacts on the fuel level sensor may wear prematurely. This wear could cause the fuel gauge to read empty after filling the tank and cause the malfunction indicator light (MIL) to illuminate. As the fuel level in the tank drops, the MIL...

12-03-10-002 — EQUIPMENT

This informational bulletin provides a description of the proper wheel installation and proper wheel torque techniques used to install wheels onto vehicles

100864002B — EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

This warranty administration bulletin provides information on what should be considerd warranty damage or damage that was at fault of the cutomer and how to properly claim them on the warranty paperwork

050601022 — ENGINE AND ENGINE COOLING:ENGINE

DIAGNOSTIC INFORMATION ON ENGINE OIL LEAK FROM REAR OF CRANKSHAFT. *TT 05-06-01*022 SUPPLEMENT - CRANKSHAFT OIL LEAK REPAIR INSTRUMENTIONS. *TT

702 — EQUIPMENT:ELECTRICAL

PROGRAMMABLE DOOR UNLOCKING MODE. OWNER'S MANUAL INCORRECT FOR THE PROGRAMMABLE UNLOCKING FEATURE ON VEHICLE WITHOUT A DIC. *TT

701 — FUEL SYSTEM, OTHER

FUEL FILTER REPLACEMENT. GM TECH LINK. *TT

3199 — VISIBILITY:REAR WINDOW WIPER/WASHER

REAR WIPER ARM RETAINING NUT COVER MISSING. *EH UPDATE. *TT

09282004 — VISIBILITY:REAR WINDOW WIPER/WASHER

REAR WIPER ARM ASSEMBLIES ARE BEING REPLACED DUE TO LOOSE OR MISSING WIPER ARM NUT COVERS. *EH

Showing 10 of 26 technical service bulletins.

NHTSA Investigations for the 2005 GMC ENVOY

There are no NHTSA defect investigations on record for this vehicle.

Other Model Years of the GMC ENVOY

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