2004 FORD F-650 SD — Problems, Recalls & Safety Data
N/A
Safety Rating
12
Owner Complaints
2
Recalls
15
Service Bulletins
0
Investigations
Overview of the 2004 FORD F-650 SD
The 2004 FORD F-650 SD has received a total of 12 safety complaints filed with the National Highway Traffic Safety Administration (NHTSA). There have been 2 recall campaigns affecting this vehicle, covering issues with SERVICE BRAKES, AIR, EQUIPMENT:OTHER:LABELS. 15 technical service bulletins have been issued by Ford Motor Company for this model year. The most commonly reported problems involve the Engine And Engine Cooling (2 complaints), Electrical System (1 complaint), and Engine And Engine Coolingengine (1 complaint).
Recalls for the 2004 FORD F-650 SD
NHTSA has recorded 2 recalls for the 2004 FORD F-650 SD, potentially affecting up to 1,097 vehicles.
Recall 03V319000 — SERVICE BRAKES, AIR
| 97 vehicles affected
Defect: CERTAIN MEDIUM DUTY CHASSIS CABS FAIL TO COMPLY TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 121, "AIR BRAKE SYSTEMS." THE AIR BRAKE LINES MAY BE MISROUTED BETWEEN THE PRIMARY AND SECONDARY RESERVOIR TANKS OF THE AIR BRAKE SYSTEM.
Consequence: IF THE AIR BRAKE LINES ARE MISROUTED, AND THE AIR BRAKE SYSTEM EXPERIENCES A LOSS OF AIR FROM THE PRIMARY AIR TANK, THE VEHICLE WILL NOT HAVE SERVICE AIR BAKE FUNCTION, INCREASING THE RISK OF A CRASH.
Remedy: FORD WILL INSPECT THE AIR BRAKE LINE ROUTING AND IF NECESSARY, REPAIR THE VEHICLE. OWNER NOTIFICATION BEGAN ON SEPTEMBER 12, 2003. OWNERS SHOULD CONTACT FORD AT 1-800-248-0186.
View full details →Recall 03V283000 — EQUIPMENT:OTHER:LABELS
| 1,000 vehicles affected
Defect: CERTAIN MEDIUM DUTY CHASSIS CABS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 120, "TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS." THE TIRE PLACARD LABEL AND INCOMPLETE VEHICLE LABEL MAY HAVE INCORRECT METRIC (KPA) TIRE PRESSURE INFORMATION (TIRE INFLATION PRESSURE SHOWN IN ENGLISH UNITS (PSI) IS CORRECT), AND TRANSPOSED TIRE SIZE...
Remedy: OWNERS WILL BE SENT CORRECTED LABELS WITH INSTRUCTIONS FOR INSTALLATION. OWNER NOTIFICATION BEGAN AUGUST 8, 2003. OWNERS SHOULD CONTACT FORD AT 1-800-392-3673.
View full details →Owner Complaints for the 2004 FORD F-650 SD
12 complaints have been filed with NHTSA for the 2004 FORD F-650 SD. Below is a breakdown by vehicle component.
| Component | Complaints | Crashes | Fires | Injuries | Deaths |
|---|---|---|---|---|---|
| Engine And Engine Cooling | 2 | 0 | 0 | 1 | 0 |
| Electrical System | 1 | 0 | 0 | 0 | 0 |
| Engine And Engine Coolingengine | 1 | 0 | 0 | 0 | 0 |
| Engine And Engine Coolingexhaust Systememission Control | 1 | 0 | 0 | 0 | 0 |
| Equipment | 1 | 0 | 0 | 0 | 0 |
| Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slipabs Warning Light | 1 | 0 | 0 | 0 | 0 |
| Service Brakes Hydraulicfoundation Componentsdisccaliper | 1 | 0 | 0 | 0 | 0 |
| Structure | 1 | 0 | 0 | 1 | 0 |
| Suspensionrearspringsair Suspension System | 1 | 0 | 0 | 0 | 0 |
| Tires | 1 | 0 | 0 | 0 | 0 |
| Tirestreadbelt | 1 | 0 | 0 | 0 | 0 |
Most Recent Complaints
The contact works for a trucking company that owns a 2004 Ford F-650 SD 3-Ton Commercial Vehicle. The contact stated that the gear shifter rubber boot was not securely mounted onto the floorboard, resulting in a gap that allowed the driver to see underneath the vehicle. The contact stated while driving at various speeds, there was a strong engine oil odor and carbon monoxide odor entering the cabin through the gap in the floorboard. The contact stated that he had headaches due to the failure. The contact notified an independent Diesel mechanic of the engine oil leak, but the mechanic declined to diagnose or repair the vehicle. The mechanic informed the contact that the vehicle was no longer safe to drive and should no longer be driven on the road. The vehicle was not repaired. The dealer and the manufacturer were not notified of the failure. The failure mileage was unknown.
The contact works for a trucking company that owns a 2004 Ford F-650 SD 3-Ton Commercial Vehicle. The contact stated that the gear shifter rubber boot was not securely mounted onto the floorboard, resulting in a gap that allowed the driver to see underneath the vehicle. The contact stated while driving at various speeds, there was a strong engine oil odor and carbon monoxide odor entering the cabin through the gap in the floorboard. The contact stated that he had headaches due to the failure. The contact notified an independent Diesel mechanic of the engine oil leak, but the mechanic declined to diagnose or repair the vehicle. The mechanic informed the contact that the vehicle was no longer safe to drive and should no longer be driven on the road. The vehicle was not repaired. The dealer and the manufacturer were not notified of the failure. The failure mileage was unknown.
LIGHTS ON THE UNIT WILL JUST SHUT OF RANDOMLY I BOUGHT THIS NEW AUG 24 2007 DEALER LOOKED AT IT SAID ITS A FORD ISSUE I CONTACTED FORD TO GET REPAIRED FORD SAYS IT IS OUT OF WARRANTY. THE DEALER HAD TO SEND IN A FORM ON LINE TO GET WARRANTY STARTED TAKES 7 WORKING DAYS THEY SAID. I HAVE WAITED 2 WEEKS AND STILL NO WAY TO FIT IT FIXED CALLED FORD IN DEARBORN THEY WONT DO ANYTHING FOR ME AS THERE SYSTEM IS RUNNING SLOW. I STILL HAVE NO HEAD LIGHTS THAT WILL STAY ON. *TR
HANKOOK TIRES ARE BEING INSTALLED ON VEHICLES WHICH REQUIRE A LOAD RANGE HIGHER THAN A PASSENGER TIRE P235/R16 SL. THESE VEHICLES WEIGH IN AT 24,000 LBS GVW AND AT TIMES CAN BE OVERLOADED. THEY ALSO DO NOT TAKE INTO ACCOUNT THE 5% SAFETY FACTOR SINCE THE REARS ARE ON DUALS. TIRES WERE WEARING EXTREMELY FAST AND SOME WERE DEVELOPING SEPARATIONS IN THE TREAD AND SIDEWALL AREAS AS WELL AS A NUMBER OF THEM BLEW OUT. IT WAS RECOMMENDS THEY MOVE TO A RADIAL TRUCK TIRE LR E AND THEY WERE CONVINCED THIS WAS THE WAY TO GO SINCE THEY WOULD HAVE A RETREADABLE CASING AND MORE CARRYING CAPACITY. I INSTALLED GOODYEAR RADIAL LT ON ALL SIX POSITIONS. I WAS CHASTISED ALONG WITH MY ASSISTANT FOR DOING SO BY (SHAWNEE MISSION FORD) FOR PUTTING RADIAL TRUCK TIRES ON WHICH WOULD LAST THREE TIMES AS LONG AND CUT INTO THEIR PURCHASES WHICH THEY HAD A QUOTA BASED ON A FORD MOTOR COMPANY PROGRAM THAT PUSHED TIRE SALES. FAILURE TO MEET THE OBJECTIVE CREATED CONSTERNATION WITHIN THE LOCAL DEALER AS THEY SOLD THIS ACCOUNT MORE TIRES THAN ANY OTHER AND IT WOULD CUT INTO THEIR TIRE SALES BY 1/3 ACCORDING TO THE SERVICE MANAGER. THEIR GOAL AND I QUOTE "WE ARE HERE TO SELL AND YOU [XXX] WELL BETTER NEVER PULL A STUNT LIKE THAT AGAIN." THE ACCOUNT USING THE TIRES WAS RUNNING BOX VANS USED FOR DELIVERY OF MAGAZINES VIA INTERSTATE AND STATE HIGHWAYS. I ADVISED THEM THIS WAS NOT APPROVED AND COULD PROVE HAZARDOUS. THEY SAID WE LET SHAWNEE MISSION FORD HANDLE OUR VEHICLE NEEDS AND TRUST THEY ARE PUTTING ON ADEQUATE TIRES. THEY WERE NOT AND ARE STILL NOT. I WILL HAVE PICTURES OF VEHICLES AND TRUCKS WEDNESDAY VIA E-MAIL TO YOU. *NM INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR
HANKOOK TIRES ARE BEING INSTALLED ON VEHICLES WHICH REQUIRE A LOAD RANGE HIGHER THAN A PASSENGER TIRE P235/R16 SL. THESE VEHICLES WEIGH IN AT 24,000 LBS GVW AND AT TIMES CAN BE OVERLOADED. THEY ALSO DO NOT TAKE INTO ACCOUNT THE 5% SAFETY FACTOR SINCE THE REARS ARE ON DUALS. TIRES WERE WEARING EXTREMELY FAST AND SOME WERE DEVELOPING SEPARATIONS IN THE TREAD AND SIDEWALL AREAS AS WELL AS A NUMBER OF THEM BLEW OUT. IT WAS RECOMMENDS THEY MOVE TO A RADIAL TRUCK TIRE LR E AND THEY WERE CONVINCED THIS WAS THE WAY TO GO SINCE THEY WOULD HAVE A RETREADABLE CASING AND MORE CARRYING CAPACITY. I INSTALLED GOODYEAR RADIAL LT ON ALL SIX POSITIONS. I WAS CHASTISED ALONG WITH MY ASSISTANT FOR DOING SO BY (SHAWNEE MISSION FORD) FOR PUTTING RADIAL TRUCK TIRES ON WHICH WOULD LAST THREE TIMES AS LONG AND CUT INTO THEIR PURCHASES WHICH THEY HAD A QUOTA BASED ON A FORD MOTOR COMPANY PROGRAM THAT PUSHED TIRE SALES. FAILURE TO MEET THE OBJECTIVE CREATED CONSTERNATION WITHIN THE LOCAL DEALER AS THEY SOLD THIS ACCOUNT MORE TIRES THAN ANY OTHER AND IT WOULD CUT INTO THEIR TIRE SALES BY 1/3 ACCORDING TO THE SERVICE MANAGER. THEIR GOAL AND I QUOTE "WE ARE HERE TO SELL AND YOU [XXX] WELL BETTER NEVER PULL A STUNT LIKE THAT AGAIN." THE ACCOUNT USING THE TIRES WAS RUNNING BOX VANS USED FOR DELIVERY OF MAGAZINES VIA INTERSTATE AND STATE HIGHWAYS. I ADVISED THEM THIS WAS NOT APPROVED AND COULD PROVE HAZARDOUS. THEY SAID WE LET SHAWNEE MISSION FORD HANDLE OUR VEHICLE NEEDS AND TRUST THEY ARE PUTTING ON ADEQUATE TIRES. THEY WERE NOT AND ARE STILL NOT. I WILL HAVE PICTURES OF VEHICLES AND TRUCKS WEDNESDAY VIA E-MAIL TO YOU. *NM INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR
Safety Rating for the 2004 FORD F-650 SD
NHTSA has not yet tested the 2004 FORD F-650 SD in its New Car Assessment Program.
Technical Service Bulletins for the 2004 FORD F-650 SD
Ford Motor Company has issued 15 technical service bulletins (TSBs) for the 2004 FORD F-650 SD. TSBs are notices sent by manufacturers to their dealers describing a known issue and the recommended repair procedure.
20064 — FUEL SYSTEM, DIESEL:STORAGE:TANK ASSEMBLY
2004-2006 F-650/F-750 AND 2006 LCF - FUEL TANKS. *NJ
07199 — SUSPENSION:FRONT:SPRINGS:AIR SUSPENSION:SPRINGS/BAGS
SOME 2004-2008 F-SUPER DUTY 650-750 VEHICLES EQUIPPED WITH AIR SUSPENSION MAY EXHIBIT A CONDITION WHERE THE AIR SUSPENSION SPRINGS ARE NOT RE-INFLATING. *NJ
19725 — FUEL SYSTEM, DIESEL:STORAGE:TANK ASSEMBLY
FUEL TANKS PUT INTO SOME VEHICLES WERE MADE OUT OF STEEL. WHICH ARE GOING TO BE REPLACED BY ALUMINUM TANKS. *KB
19532 — EXTERIOR LIGHTING:TURN SIGNAL:FLASHER UNIT
TURN SIGNALS FLASHING RAPIDLY AFTER MODIFICATION. *KB
05511 — FUEL SYSTEM, GASOLINE:STORAGE:AUXILLARY TANK
RIGHT FUEL TANK EMPTY - FUEL DOES NOT TRANSFER FROM LEFT TANK. *TT
042412 — SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP:CONTROL UNIT/MODULE
COMMUNICATION/DIAGNOSTIC ISSUES WITH ANTI-LOCK BRAKING SYSTEM (ABS) MODULES. *TT
04239 — STRUCTURE:BODY:ROOF AND PILLARS
WATER LEAK - ROOF FLANGE AREA - WATER ACCUMULATION IN HEADLINER AND/OR LEAK AT THE CAB FLOOR PAN AREA. *TT
04209 — ENGINE AND ENGINE COOLING
LOW POWER - COLD SIDE CHARGE AIR COOLER (CAC) DISCONNECTED - OIL LEAK AT COLD SIDE CAC CONNECTIONS - 6.0L ENGINE - VEHICLES BUILT 12/15/2003 THROUGH 4/1/2004. *TT
18209 — POWER TRAIN
HARSH/SLIPPING SHIFTS AND/OR HARSH/DELAYED ENGAGEMENT INTO DRIVE OR REVERSE. *TT
0451 — ENGINE AND ENGINE COOLING:ENGINE
VEHICLE DIAGNOSTICS AND PROGRAMMING USING WDS ON 2004 MEDIUM DUTY TRUCKS EQUIPPED WITH 6.0L POWER STROKE DIESEL ENGINE - SERVICE TIPS. *TT THIS ARTICLE SUPERSEDED TSB 04-5-1 TO UPDATE THE VEHICLE MODEL YEARS. FORD F-650/750 2005 INCLUDED. *AR
Showing 10 of 15 technical service bulletins.
NHTSA Investigations for the 2004 FORD F-650 SD
There are no NHTSA defect investigations on record for this vehicle.
Other Model Years of the FORD F-650 SD
- 2004 FORD F-650 SD (current)
- 2005 FORD F-650 SD — 6 complaints
- 2006 FORD F-650 SD — 3 complaints
- 2007 FORD F-650 SD — 5 complaints
- 2008 FORD F-650 SD — 2 complaints
- 2009 FORD F-650 SD — 1 complaint
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