1991 FORD F-150 — Problems, Recalls & Safety Data
N/A
Safety Rating
357
Owner Complaints
6
Recalls
1
Service Bulletin
2
Investigations
Overview of the 1991 FORD F-150
The 1991 FORD F-150 has received a total of 357 safety complaints filed with the National Highway Traffic Safety Administration (NHTSA). There have been 6 recall campaigns affecting this vehicle, covering issues with FUEL SYSTEM, GASOLINE, TIRES:TREAD/BELT. 1 technical service bulletin have been issued by Ford Motor Company for this model year. The most commonly reported problems involve the Fuel System Gasolinestoragetank Assembly (49 complaints), Fuel System Gasolinestorageauxillary Tankselector Devices (42 complaints), and Electrical Systemignitionswitch (25 complaints).
Recalls for the 1991 FORD F-150
NHTSA has recorded 6 recalls for the 1991 FORD F-150, potentially affecting up to 37,989,640 vehicles.
Recall 01I008000 — FUEL SYSTEM, GASOLINE
| 1,556,221 vehicles affected
Defect: THIS IS NOT A SAFETY RECALL IN ACCORDANCE WITH THE SAFETY ACT. HOWEVER, IT IS DEEMED A SAFETY IMPROVEMENT CAMPAIGN BY THE AGENCY. VEHICLE DESCRIPTION: 1990-1993 FORD F-SERIES VEHICLES EQUIPPED WITH DUAL FUEL TANKS AND 4.9, 5.0,5.8, OR 7.5 LITER GASOLINE FUELED ENGINES. SOME VEHICLES CAN EXPERIENCE A CROSS TANK FUEL FLOW CONDITION DUE TO A DAMAGED CHECK VALVE IN...
Consequence: SHOULD THIS OCCUR, THE CAPACITY OF THE RECEIVING TANK MAY BE EXCEEDED AND FUEL MAY OVERFLOW FROM THE FILLER CAP.
Remedy: FORD IS EXTENDING THE WARRANTY FOR POTENTIAL FUEL CROSS-FLOW TO 12 YEARS OF SERVICE OR 150,000 MILES FROM THE VEHICLE'S WARRANTY START DATE, WHICHEVER OCCURS FIRST. THIS COVER WILL AUTOMATICALLY TRANSFER TO SUBSEQUENT OWNERS AT NO CHARGE. IF A VEHICLE...
View full details →Recall 01X001000 — TIRES:TREAD/BELT
| 13,000,000 vehicles affected
Defect: THIS IS NOT A SAFETY RECALL IN ACCORDANCE WITH THE SAFETY ACT. HOWEVER, IT IS DEEMED A SAFETY IMPROVEMENT CAMPAIGN BY THE AGENCY. EQUIPMENT DESCRIPTION: FORD IS REPLACING ALL FIRESTONE WILDERNESS AT 15, 16, AND 17 INCH TIRES MOUNTED ON FORD TRUCKS AND SUVS. FORD REPORTS TREAD SEPARATION CAN OCCUR DUE TO A COMBINATION OF THE SENSITIVITY OF THE TIRE...
Consequence: SHOULD THE TREAD SEPARATE AT HIGHWAY SPEEDS, A VEHICLE CRASH COULD OCCUR, POSSIBLY RESULTING IN PERSONAL INJURY OR DEATH.
Remedy: THE REPLACEMENT/REIMBURSEMENT PROGRAM FOR THIS CAMPAIGN EXPIRED ON MARCH 31, 2002. HOWEVER, CUSTOMERS CAN CONTACT FORD AT 1-877-917-3673 OR GO ON-LINE TO WWW.FORD.COM FOR POSSIBLE ASSISTANCE.
View full details →Recall 00T005000 — TIRES:TREAD/BELT
| 14,400,000 vehicles affected
Defect: TIRE DESCRIPTION: FIRESTONE WILDERNESS AT, SIZE P235/75R15, PRODUCED AT THE DECATUR, ILLINOIS TIRE PLANT AND ALL FIRESTONE RADIAL ATX AND RADIAL ATX II TIRES, SIZE P235/75R15. OPERATION OF THESE TIRES AT LOW INFLATION PRESSURES, HIGH SPEED, AND IN HOT WEATHER, CAN CONTRIBUTE TO SEPARATION OF THE TIRE TREAD.
Consequence: IF THE TREAD SEPARATES FROM THE TIRE, THE DRIVER CAN LOSE CONTROL OF THE VEHICLE, POSSIBLY RESULTING IN A CRASH CAUSING INJURY OR DEATH.
Remedy: THE REPLACEMENT/REIMBURSEMENT PROGRAM FOR THIS CAMPAIGN EXPIRED ON AUGUST 29, 2001. HOWEVER, CUSTOMERS SHOULD CONTACT FIRESTONE CUSTOMER SERVICE AT 1-800-465-1904 FOR POSSIBLE ASSISTANCE.
View full details →Recall 96V071000 — ELECTRICAL SYSTEM:IGNITION
| 7,900,000 vehicles affected
Defect: THE IGNITION SWITCH COULD EXPERIENCE AN INTERNAL SHORT CIRCUIT.
Consequence: THIS CONDITION COULD CAUSE OVERHEATING, SMOKE, AND POSSIBLY FIRE IN THE STEERING COLUMN AREA OF THE VEHICLE.
Remedy: DEALERS WILL REPLACE THE IGNITION SWITCH.
View full details →Recall 93V125000 — FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY
| 1,131,000 vehicles affected
Defect: A MALFUNCTIONING CHECK VALVE WITHIN THE FUEL PUMP ASSEMBLY CAUSES A PORTION OF THE UNUSED FUEL FROM ONE TANK TO BE RETURNED TO THE SECOND TANK. WHEN THIS OCCURS, THE CAPACITY OF THE SECOND TANK CAN BE EXCEEDED, CAUSING FUEL SPILLAGE.
Consequence: SPILLED FUEL CAN RESULT IN A FIRE WHEN EXPOSED TO ASOURCE OF IGNITION.
Remedy: REPLACEMENT OF THE FUEL PRESSURE REGULATOR AND INSTALLATION OF REDUNDANT CHECK VALVES.
View full details →Recall 93V066000 — STEERING: STEERING WHEEL/HANDLE BAR
| 2,419 vehicles affected
Defect: KEYS ATTACHED TO THE KEY RING OF AN IGNITION KEY WHILE IT IS IN THE VEHICLE IGNITION CAN BECOME LODGED IN THE STEERING LOCK RECEIVER AS THE STEERING WHEEL IS BEING TURNED.
Consequence: THE LODGED KEYS CAN CAUSE LOSS OF STEERING CONTROL, WHICHCAN RESULT IN AN ACCIDENT WHEN THE VEHICLE IS BEING USED ON THE HIGHWAY.
Remedy: A SHIELD WILL BE POSITIONED BETWEEN THE STEERING WHEEL AND THE IGNITION SWITCH AND HELD IN PLACE BY THE STEERING LOCK BAND.
View full details →Owner Complaints for the 1991 FORD F-150
357 complaints have been filed with NHTSA for the 1991 FORD F-150. Below is a breakdown by vehicle component.
Most Recent Complaints
The contact owns a 1991 Ford F-150. The contact stated that while driving at an undisclosed speed, the rear fuel tank gauge began indicating that the rear tank was losing fuel abnormally fast. After a visual inspection, the contact observed that fuel was flowing from the rear fuel tank into the front fuel tank. No warning lights were illuminated. The vehicle was taken to the dealer, who diagnosed a failure with the fuel pump assembly check valve; however, the dealer declined to attempt to repair the vehicle due to the age of the vehicle. The vehicle was not repaired. After investigating the failure, the contact related the failure to NHTSA Campaign Number: 93V125000 (Fuel System, Gasoline), but was unaware if the VIN was ever included in the recall. The manufacturer was notified of the failure, a case was opened, and the contact was later informed that the VIN was included in the recall and had been repaired already. The failure mileage was 112,000.
THE TRUCK WONT CRANK. WHEN THE KEY IS TURNED OFF AND REMOVED SOME ELECTRICAL SYSTEMS STILL WORK AND CAUSE SMOKING. I HAVE HAD TO DISCONNECT THE BATTERY IN FEAR THE TRUCK WILL BURN DOWN. FORD WAS CONTACTED ABOUT THE ISSUE AND SAID THEY CANT DO ANYTHING BECAUSE THEIR RECORDS FOR RECALLS ONLY GO 10 YEARS. EVEN THOUGH THE TRUCK HAS LESS THAN 84000 MILES ON IT.
FUEL SPILLING OUT AROUND NECK WHILE PARKED AT WORK, ALSO REAR FUEL TANK PUMPING GAS INTO FRONT GAS TANK WHILE DRIVING.... *TR
TL* THE CONTACT OWNS A 1991 FORD F-150. THE CONTACT STATED THAT ONE OF THE TANKS IN THE VEHICLE WOULD NOT WORK AND CAUSED THE VEHICLE TO STALL. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC, BUT COULD NOT BE REPAIRED. THE DETAILS OF THE DIAGNOSTIC TEST COULD NOT BE PROVIDED. THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 01L008000 (FUEL SYSTEM, GASOLINE). THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 123,000. UPDATED 01/05/17*LJ
WHILE THE ENGINE IS RUNNING, THE DUAL TANKS CROSS-FLOW INTO ONE ANOTHER. ONE TANK HAS OVER-FILLED THE OTHER TANK AND VISA VERSA TO INCLUDE SPILLAGE. I HAVE CONTACTED THE LOCAL DEALER AND FORD ABOUT IT BUT THEY SAY THEY CAN'T DO ANYTHING FOR ME AS FAR AS A RECALL IS CONCERNED EVEN THOUGH THIS ISSUE WAS A SAFETY RECALL ISSUE IN THE PAST. I DO NOT KNOW IF THE PREVIOUS OWNER ADDRESSED THE RECALL BUT IT IS A PROBLEM RIGHT NOW. WHEN I PURCHASED THE TRUCK, I DIDN'T KNOW IT HAD A CROSS-FLOW PROBLEM UNTIL SOMEONE TOLD ME SOMETHING WAS LEAKING FROM UNDER MY TRUCK. SINCE THEN, I HAVE NOTICED THAT THE FUEL GAUGE GOES DOWN QUICKER THAN IT SHOULD AND WHEN I SWITCH TANKS, THE OTHER TANK HAS MORE FUEL THAN IT DID. THIS ISSUE HAPPENS REGARDLESS IF IN MOTION OR STANDING STILL. IF THE TRACK WAS FIXED VIA A RECALL, THEY OBVIOUSLY DIDN'T DO IT RIGHT OR THE "FIX" DIDN'T FIX THE PROBLEM. I CAN NOT AFFORD TO FIX THIS ISSUE EVEN THOUGH IT SHOULD HAVE BEEN FIXED THROUGH THE RECALL ALREADY.
View all Fuel System Gasolinestoragetank Assembly complaints →
Safety Rating for the 1991 FORD F-150
NHTSA has not yet tested the 1991 FORD F-150 in its New Car Assessment Program.
Technical Service Bulletins for the 1991 FORD F-150
Ford Motor Company has issued 1 technical service bulletin (TSBs) for the 1991 FORD F-150. TSBs are notices sent by manufacturers to their dealers describing a known issue and the recommended repair procedure.
BC4178950401 — POWER TRAIN:AUTOMATIC TRANSMISSION
UNKNOWN
NHTSA Investigations for the 1991 FORD F-150
NHTSA has opened 2 investigations into potential safety defects in the 1991 FORD F-150.
Other Model Years of the FORD F-150
- 1987 FORD F-150 — 2 complaints
- 1989 FORD F-150 — 19 complaints
- 1990 FORD F-150 — 25 complaints
- 1991 FORD F-150 (current)
- 1992 FORD F-150 — 553 complaints
- 1993 FORD F-150 — 753 complaints
- 1994 FORD F-150 — 908 complaints
- 1995 FORD F-150 — 788 complaints
- 1996 FORD F-150 — 383 complaints
Other FORD Models
- FORD EXPLORER — 42,140 total complaints
- FORD ESCAPE — 34,654 total complaints
- FORD FOCUS — 29,539 total complaints
- FORD FUSION — 28,243 total complaints
- FORD TAURUS — 23,867 total complaints
- FORD WINDSTAR — 19,456 total complaints
- FORD EDGE — 17,247 total complaints
- FORD MUSTANG — 11,551 total complaints