2002 FORD EXPLORER SPORT TRAC Structurebody Problems

10 NHTSA complaints on file

Check any vehicle history by VIN - Free vehicle history report

Structurebody Issues in the 2002 FORD EXPLORER SPORT TRAC

10 structurebody complaints have been filed with NHTSA for the 2002 FORD EXPLORER SPORT TRAC. Of these, 1 involved a crash, 1 involved a fire, and 2 resulted in injury.

10
Complaints
1
Crashes
1
Fires
2
Injuries
0
Deaths

All Structurebody Complaints

#10620689 |
THE BODY MOUNT INSULATORS DETERIORATED AND THE BODY COULD COME LOOSE FROM THE CHASSIS. FORD WANTS OVER 3000 DOLLARS FOR THIS REPAIR WHICH IS AN OBVIOUS MATERIAL FLAW. *TR
#10523542 |
SEVERE DETERIORATION OF THE BODY MOUNT BUSHINGS TO THE POINT WHERE THEY CRUMBLE WHEN TOUCHED. INFERIOR MATERIAL. *TR
#10486572 |
BODY/CHASSIS MOUNTS ARE DETERIORATING AND CRUMBLING. BODY IS NOW LOOSE ON THE FRAME AND HAS SLIGHT MOVEMENT. THESE MOUNTS ARE NOT RUBBER LIKE MOST; THEY ARE SOME SORT OF URETHANE COMPOSITE. INTERNET RESEARCH AND TRUCK OWNER SITES CONFIRM THIS TO BE A COMMON PROBLEM. FORD DOES NOT SEE THIS AS A SAFETY/RECALL ISSUE AND HAS DIRECTED OWNERS OF SUSPECT VEHICLES TO YOUR DEPARTMENT. THIS PARTICULAR VEHICLE HAS NEVER BEEN IN SALT OR SNOW AND HAS ALWAYS BEEN IN NORTH CAROLINA. THE CAB SHAKING AND RATTLING IS CAUSING MOVEMENT THAT WILL UNDOUBTEDLY EFFECT THE BRAKE LINES AND STEERING COLUMN AS THEY ARE ATTACHED TO BOTH THE BODY AND THE CHASSIS. FORD IS NOW USING ANOTHER COMPOUND FOR THE MOUNTS APPARENTLY IN RESPONSE TO COMPLAINTS. *TR
#10468129 |
I AM EXPERIENCING A LOUD CLANKING AND CRASHING SOUND EMITTING FROM UNDER VEHICLE WHILE DRIVING ON PUBLIC HIGHWAYS WITH MINIMAL BUMPS AT VARIOUS SPEEDS WITH INCREASED ROLL MOVEMENT WHILE CORNERING. AFTER INVESTIGATION, I FOUND THE BODY MOUNTS TO BE CRUMBLING APART, BODY MOUNTS MISSING LARGE CHUNKS OF MATERIAL AND OTHER BODY MOUNTS ARE SOFT AND JELLY LIKE WHEN TOUCHED. THESE FORD BODY MOUNTS HAVE BEEN ENGINEERED IMPROPERLY AND HAVE REACHED A PREMATURE FAILED STATE. THIS AFFECTS THE ROLL OF THE VEHICLE AND MAY POSE GRAVE DANGER TO VEHICLE PASSENGERS WHEN PERFORMING A LANE CHANGE OR ANY VEHICLE ROLL MANEUVER AND AFFECTS VEHICLE CONTROL. THIS IS A MAJOR SAFETY ISSUE AND NEEDS TO BE ADDRESSED IMMEDIATELY. AFTER A INTERNET SEARCH, I HAVE DISCOVERED THIS TO BE AN ISSUE WITH THOUSANDS OF FORD EXPLORER SPORT TRAC OWNERS AND OTHER FORD TRUCKS AS WELL. I AM THE ORIGINAL OWNER OF THE VEHICLE. THIS...
#10441506 |
THE BODY MOUNTS HAVE DETERIORATED TO A POINT THAT THEY ARE CRUMBLING AND ARE NOT SUPPORTING THE FRAME TO THE BODY AND NEED TO BE REPLACED FOR SAFETY REASONS. THE TRANSMISSION FAILED WITHOUT ANY WARNING AND HAD TO BE REBUILT. NEITHER OF THESE PROBLEMS SHOULD EXIST ON A VEHICLE THAT IS WELL MAINTAINED AND HAS ONLY 52,000 MILES. THESE PROBLEMS APPEAR TO BE COMMON WITH THIS VEHICLE AND NEED TO BE ADDRESSED BY FORD. *TR
#10382471 |
FORD EXPLORER SPORT-TRAC 2001-2005 THE BODY MOUNTS ARE CRUMBLING, KNOWN DEFECT ON ALL THESE VEHICLES, INFERIOR RUBBER - CAUSING EXPOSURE OF BODY TO FRAME. POTENTIAL SAFETY ISSUE - COULD VERY LIKELY CAN CAUSE ROLL-OVERS AS THE RUBBER DISINTEGRATES THERE IS NO SUPPORT BETWEEN THE BODY AND THE FRAME. FORD IS AWARE OF THIS DEFECT BUT HAS NOT DONE ANYTHING TO RECTIFY THE PROBLEM.
#10364254 |
BODY MOUNT BUSHINGS HAVE DETERIORATED. THE CAR IS ONLY 8 YRS OLD. I LOOKED TODAY AFTER HEARING A CRACKING/POPPING NOISE AND THE DRIVERS' SIDE FRONT BUSHING (THERE ARE TWO ON EACH SO, TECHNICALLY, BUSHINGS) ARE ALMOST COMPLETELY GONE. THE PASSENGER SIDE AND 2 MIDDLE MOUNT BUSHINGS ARE ALSO CRACKED AND DETERIORATING. I HAVE CONFIRMED THAT THIS IS EXCEEDINGLY PREMATURE AND ESSENTIALLY UNHEARD OF IN CARS THIS AGE. IN FACT, I'VE BEEN TOLD IN CARS 20 YRS OLD THAT OFTEN THE BUSHINGS ARE STILL FINE. EARLY DETERIORATION IS UNSAFE AND, APPARENTLY, NOT UNCOMMON IN THESE TRUCKS. THUS, I WANTED TO REPORT IT. *TR
#10360681 |
BODY MOUNT CAB BUSHINGS ARE DETERIORATING SO BADLY THEY FLAKE OFF IN YOUR HAND IF YOU TOUCH THEM. *TR
#10303600 |
THERE IS EXTREME DETERIORATION OF THE RUBBER BODY MOUNT BUSHINGS...THESE ARE WHAT HOLDS THE CAB TO THE FRAME. THE ONES ON MY 2002 FORD EXPLORER SPORT TRAC ARE SO BADLY DETERIORATED THAT WHAT RUBBER IS LEFT WILL CRUMBLE IN MY FINGERS. *TR
#10089267 | Crash Fire
THE CONSUMER WAS INVOLVED IN AN ACCIDENT, THE VEHICLE ROLLED OVER AND THE ENTIRE ROOF COLLAPSED. THE CONSUMER STATED THE VEHICLES BODY WAS WEAK. *JB

Other 2002 FORD EXPLORER SPORT TRAC Problem Areas

Power Trainautomatic Transmission 17 complaints Vehicle Speed Control 11 complaints Electrical System 10 complaints Engine And Engine Cooling 10 complaints Power Train 10 complaints Engine And Engine Coolingengine 7 complaints Vehicle Speed Controlcruise Control 7 complaints Latcheslockslinkagesdoorslatch 6 complaints Service Brakes Hydraulic 6 complaints Service Brakes Hydraulicfoundation Componentsdiscrotor 5 complaints Electrical Systemwiring 4 complaints Exterior Lighting 4 complaints Suspension 4 complaints Engine And Engine Coolingenginegasoline 3 complaints Fuel System Gasoline 3 complaints Fuel System Gasolinestoragetank Assembly 3 complaints Fuel System Other 3 complaints Latcheslockslinkages 3 complaints Seats 3 complaints Electrical System Instrument Clusterpanel 2 complaints Electrical Systemwiringinteriorunder Dash 2 complaints Engine And Engine Coolingexhaust System 2 complaints Fuel System Gasolinedelivery 2 complaints Power Traintransfer Case 4 Wheel Drive 2 complaints Seat Belts 2 complaints Seatsfront Assemblyrecliner 2 complaints Service Brakes 2 complaints Service Brakes Hydraulicfoundation Componentsdisccaliper 2 complaints Service Brakes Hydraulicfoundation Componentsdiscpads 2 complaints Structurebodydoor 2 complaints Tires 2 complaints Air Bagsfrontal 1 complaint Electrical System12v24v48v Battery 1 complaint Electrical System12v24v48v Batterycables 1 complaint Electrical Systemignition 1 complaint Electrical Systemwiringfront Underhood 1 complaint Engine 1 complaint Engine And Engine Coolingexhaust Systemmanifoldheadermufflertail Pipe 1 complaint Equipmentapplianceair Conditioner 1 complaint Exterior Lightingheadlights 1 complaint Exterior Lightingheadlightsswitch 1 complaint Exterior Lightingturn Signalswitch 1 complaint Fuel System Gasolinefuel Injection Systeminjectors 1 complaint Fuel System Gasolinestorage 1 complaint Fuel System Otherdelivery 1 complaint Fuel System Otherdeliveryfuel Pump 1 complaint Fuel System Otherstoragefuel Gauge System 1 complaint Fuel System Otherstoragetank Assemblyfillingcharging 1 complaint Parking Brake 1 complaint Power Trainautomatic Transmissiontorque Converter 1 complaint Power Trainaxle Assembly 1 complaint Power Trainclutch Assembly 1 complaint Power Traindrivelinedifferential Unit 1 complaint Power Trainmanual Transmission 1 complaint Service Brakes Electric 1 complaint Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slip 1 complaint Service Brakes Hydraulicfoundation Componentsdisc 1 complaint Steering 1 complaint Steeringhydraulic Power Assistpump 1 complaint Structure 1 complaint Structurebodybumpers 1 complaint Structurebodydoorhinge And Attachments 1 complaint Structurebodyhatchbackliftgatehinge And Attachments 1 complaint Suspensionfront 1 complaint Unknown Or Other 1 complaint Vehicle Speed Controlcables 1 complaint Visibilitypower Window Devices And Controls 1 complaint Visibilitywindshield 1 complaint
Check any vehicle history by VIN - Free vehicle history report