2002 FORD EXPLORER SPORT TRAC Structurebody Problems
10 NHTSA complaints on file
Structurebody Issues in the 2002 FORD EXPLORER SPORT TRAC
10 structurebody complaints have been filed with NHTSA for the 2002 FORD EXPLORER SPORT TRAC. Of these, 1 involved a crash, 1 involved a fire, and 2 resulted in injury.
10
Complaints
1
Crashes
1
Fires
2
Injuries
0
Deaths
All Structurebody Complaints
THE BODY MOUNT INSULATORS DETERIORATED AND THE BODY COULD COME LOOSE FROM THE CHASSIS. FORD WANTS OVER 3000 DOLLARS FOR THIS REPAIR WHICH IS AN OBVIOUS MATERIAL FLAW. *TR
SEVERE DETERIORATION OF THE BODY MOUNT BUSHINGS TO THE POINT WHERE THEY CRUMBLE WHEN TOUCHED. INFERIOR MATERIAL. *TR
BODY/CHASSIS MOUNTS ARE DETERIORATING AND CRUMBLING. BODY IS NOW LOOSE ON THE FRAME AND HAS SLIGHT MOVEMENT. THESE MOUNTS ARE NOT RUBBER LIKE MOST; THEY ARE SOME SORT OF URETHANE COMPOSITE. INTERNET RESEARCH AND TRUCK OWNER SITES CONFIRM THIS TO BE A COMMON PROBLEM. FORD DOES NOT SEE THIS AS A SAFETY/RECALL ISSUE AND HAS DIRECTED OWNERS OF SUSPECT VEHICLES TO YOUR DEPARTMENT. THIS PARTICULAR VEHICLE HAS NEVER BEEN IN SALT OR SNOW AND HAS ALWAYS BEEN IN NORTH CAROLINA. THE CAB SHAKING AND RATTLING IS CAUSING MOVEMENT THAT WILL UNDOUBTEDLY EFFECT THE BRAKE LINES AND STEERING COLUMN AS THEY ARE ATTACHED TO BOTH THE BODY AND THE CHASSIS. FORD IS NOW USING ANOTHER COMPOUND FOR THE MOUNTS APPARENTLY IN RESPONSE TO COMPLAINTS. *TR
I AM EXPERIENCING A LOUD CLANKING AND CRASHING SOUND EMITTING FROM UNDER VEHICLE WHILE DRIVING ON PUBLIC HIGHWAYS WITH MINIMAL BUMPS AT VARIOUS SPEEDS WITH INCREASED ROLL MOVEMENT WHILE CORNERING. AFTER INVESTIGATION, I FOUND THE BODY MOUNTS TO BE CRUMBLING APART, BODY MOUNTS MISSING LARGE CHUNKS OF MATERIAL AND OTHER BODY MOUNTS ARE SOFT AND JELLY LIKE WHEN TOUCHED. THESE FORD BODY MOUNTS HAVE BEEN ENGINEERED IMPROPERLY AND HAVE REACHED A PREMATURE FAILED STATE. THIS AFFECTS THE ROLL OF THE VEHICLE AND MAY POSE GRAVE DANGER TO VEHICLE PASSENGERS WHEN PERFORMING A LANE CHANGE OR ANY VEHICLE ROLL MANEUVER AND AFFECTS VEHICLE CONTROL. THIS IS A MAJOR SAFETY ISSUE AND NEEDS TO BE ADDRESSED IMMEDIATELY. AFTER A INTERNET SEARCH, I HAVE DISCOVERED THIS TO BE AN ISSUE WITH THOUSANDS OF FORD EXPLORER SPORT TRAC OWNERS AND OTHER FORD TRUCKS AS WELL. I AM THE ORIGINAL OWNER OF THE VEHICLE. THIS...
THE BODY MOUNTS HAVE DETERIORATED TO A POINT THAT THEY ARE CRUMBLING AND ARE NOT SUPPORTING THE FRAME TO THE BODY AND NEED TO BE REPLACED FOR SAFETY REASONS. THE TRANSMISSION FAILED WITHOUT ANY WARNING AND HAD TO BE REBUILT. NEITHER OF THESE PROBLEMS SHOULD EXIST ON A VEHICLE THAT IS WELL MAINTAINED AND HAS ONLY 52,000 MILES. THESE PROBLEMS APPEAR TO BE COMMON WITH THIS VEHICLE AND NEED TO BE ADDRESSED BY FORD. *TR
FORD EXPLORER SPORT-TRAC 2001-2005 THE BODY MOUNTS ARE CRUMBLING, KNOWN DEFECT ON ALL THESE VEHICLES, INFERIOR RUBBER - CAUSING EXPOSURE OF BODY TO FRAME. POTENTIAL SAFETY ISSUE - COULD VERY LIKELY CAN CAUSE ROLL-OVERS AS THE RUBBER DISINTEGRATES THERE IS NO SUPPORT BETWEEN THE BODY AND THE FRAME. FORD IS AWARE OF THIS DEFECT BUT HAS NOT DONE ANYTHING TO RECTIFY THE PROBLEM.
BODY MOUNT BUSHINGS HAVE DETERIORATED. THE CAR IS ONLY 8 YRS OLD. I LOOKED TODAY AFTER HEARING A CRACKING/POPPING NOISE AND THE DRIVERS' SIDE FRONT BUSHING (THERE ARE TWO ON EACH SO, TECHNICALLY, BUSHINGS) ARE ALMOST COMPLETELY GONE. THE PASSENGER SIDE AND 2 MIDDLE MOUNT BUSHINGS ARE ALSO CRACKED AND DETERIORATING. I HAVE CONFIRMED THAT THIS IS EXCEEDINGLY PREMATURE AND ESSENTIALLY UNHEARD OF IN CARS THIS AGE. IN FACT, I'VE BEEN TOLD IN CARS 20 YRS OLD THAT OFTEN THE BUSHINGS ARE STILL FINE. EARLY DETERIORATION IS UNSAFE AND, APPARENTLY, NOT UNCOMMON IN THESE TRUCKS. THUS, I WANTED TO REPORT IT. *TR
BODY MOUNT CAB BUSHINGS ARE DETERIORATING SO BADLY THEY FLAKE OFF IN YOUR HAND IF YOU TOUCH THEM. *TR
THERE IS EXTREME DETERIORATION OF THE RUBBER BODY MOUNT BUSHINGS...THESE ARE WHAT HOLDS THE CAB TO THE FRAME. THE ONES ON MY 2002 FORD EXPLORER SPORT TRAC ARE SO BADLY DETERIORATED THAT WHAT RUBBER IS LEFT WILL CRUMBLE IN MY FINGERS. *TR
THE CONSUMER WAS INVOLVED IN AN ACCIDENT, THE VEHICLE ROLLED OVER AND THE ENTIRE ROOF COLLAPSED. THE CONSUMER STATED THE VEHICLES BODY WAS WEAK. *JB
Other 2002 FORD EXPLORER SPORT TRAC Problem Areas
Power Trainautomatic Transmission
17 complaints
Vehicle Speed Control
11 complaints
Electrical System
10 complaints
Engine And Engine Cooling
10 complaints
Power Train
10 complaints
Engine And Engine Coolingengine
7 complaints
Vehicle Speed Controlcruise Control
7 complaints
Latcheslockslinkagesdoorslatch
6 complaints
Service Brakes Hydraulic
6 complaints
Service Brakes Hydraulicfoundation Componentsdiscrotor
5 complaints
Electrical Systemwiring
4 complaints
Exterior Lighting
4 complaints
Suspension
4 complaints
Engine And Engine Coolingenginegasoline
3 complaints
Fuel System Gasoline
3 complaints
Fuel System Gasolinestoragetank Assembly
3 complaints
Fuel System Other
3 complaints
Latcheslockslinkages
3 complaints
Seats
3 complaints
Electrical System Instrument Clusterpanel
2 complaints
Electrical Systemwiringinteriorunder Dash
2 complaints
Engine And Engine Coolingexhaust System
2 complaints
Fuel System Gasolinedelivery
2 complaints
Power Traintransfer Case 4 Wheel Drive
2 complaints
Seat Belts
2 complaints
Seatsfront Assemblyrecliner
2 complaints
Service Brakes
2 complaints
Service Brakes Hydraulicfoundation Componentsdisccaliper
2 complaints
Service Brakes Hydraulicfoundation Componentsdiscpads
2 complaints
Structurebodydoor
2 complaints
Tires
2 complaints
Air Bagsfrontal
1 complaint
Electrical System12v24v48v Battery
1 complaint
Electrical System12v24v48v Batterycables
1 complaint
Electrical Systemignition
1 complaint
Electrical Systemwiringfront Underhood
1 complaint
Engine
1 complaint
Engine And Engine Coolingexhaust Systemmanifoldheadermufflertail Pipe
1 complaint
Equipmentapplianceair Conditioner
1 complaint
Exterior Lightingheadlights
1 complaint
Exterior Lightingheadlightsswitch
1 complaint
Exterior Lightingturn Signalswitch
1 complaint
Fuel System Gasolinefuel Injection Systeminjectors
1 complaint
Fuel System Gasolinestorage
1 complaint
Fuel System Otherdelivery
1 complaint
Fuel System Otherdeliveryfuel Pump
1 complaint
Fuel System Otherstoragefuel Gauge System
1 complaint
Fuel System Otherstoragetank Assemblyfillingcharging
1 complaint
Parking Brake
1 complaint
Power Trainautomatic Transmissiontorque Converter
1 complaint
Power Trainaxle Assembly
1 complaint
Power Trainclutch Assembly
1 complaint
Power Traindrivelinedifferential Unit
1 complaint
Power Trainmanual Transmission
1 complaint
Service Brakes Electric
1 complaint
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slip
1 complaint
Service Brakes Hydraulicfoundation Componentsdisc
1 complaint
Steering
1 complaint
Steeringhydraulic Power Assistpump
1 complaint
Structure
1 complaint
Structurebodybumpers
1 complaint
Structurebodydoorhinge And Attachments
1 complaint
Structurebodyhatchbackliftgatehinge And Attachments
1 complaint
Suspensionfront
1 complaint
Unknown Or Other
1 complaint
Vehicle Speed Controlcables
1 complaint
Visibilitypower Window Devices And Controls
1 complaint
Visibilitywindshield
1 complaint