2004 FORD EXPEDITION — Problems, Recalls & Safety Data

Check any vehicle history by VIN - Free vehicle history report

N/A

Safety Rating

379

Owner Complaints

57 Crashes 16 Fires 1 Death

4

Recalls

ACTIVE RECALL

15

Service Bulletins

1

Investigation

Overview of the 2004 FORD EXPEDITION

The 2004 FORD EXPEDITION has received a total of 379 safety complaints filed with the National Highway Traffic Safety Administration (NHTSA). There have been 4 recall campaigns affecting this vehicle, covering issues with EXTERIOR LIGHTING, EXTERIOR LIGHTING:HEADLIGHTS. 15 technical service bulletins have been issued by Ford Motor Company for this model year. The most commonly reported problems involve the Air Bags (31 complaints), Electrical System (30 complaints), and Engine (28 complaints).

Recalls for the 2004 FORD EXPEDITION

NHTSA has recorded 4 recalls for the 2004 FORD EXPEDITION, potentially affecting up to 374,243 vehicles.

Recall 09E012000 — EXTERIOR LIGHTING

| 16,270 vehicles affected

Defect: SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.

Consequence: DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

Remedy: SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.

View full details →

Recall 06E023000 — EXTERIOR LIGHTING:HEADLIGHTS

| 292,000 vehicles affected

Defect: CERTAIN ANZO COMBINATION HEADLAMP ASSEMBLIES SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES. SOME COMBINATION LAMPS ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS WHICH FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."

Consequence: WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH.

Remedy: ANZO WILL NOTIFY OWNERS AND REPLACE THE HEADLAMPS FREE OF CHARGE. THE RECALL BEGAN MAY 9, 2006. OWNERS MAY CONTACT ANZO USA AT 909-468-3688.

View full details →

Recall 06E026000 — EXTERIOR LIGHTING

| 61,944 vehicles affected

Defect: CERTAIN PRO-A MOTORS CORNER LAMPS, TURN SIGNALS, AND HEADLIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

Consequence: WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.

Remedy: PRO-A MOTORS WILL NOTIFY OWNERS AND OFFER TO REPURCHASE THE LAMPS. THE RECALL BEGAN ON APRIL 3, 2006. OWNERS MAY CONTACT PRO-A MOTORS AT 323-838-2988.

View full details →

Recall 06E064000 — EXTERIOR LIGHTING

| 4,029 vehicles affected

Defect: CERTAIN TRADESONIC COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

Consequence: LACK OF AMBER SIDE REFLECTORS IN THE LAMPS WILL DECREASE LIGHTING VISIBILITY TO OTHER DRIVERS AND MAY POSSIBLY RESULT IN A VEHICLE CRASH.

Remedy: TRADESONIC WILL NOTIFY OWNERS AND REPLACE THE LAMPS FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN DURING JULY 2006. OWNERS MAY CONTACT TRADESONIC AT 626-934-8884.

View full details →

Owner Complaints for the 2004 FORD EXPEDITION

379 complaints have been filed with NHTSA for the 2004 FORD EXPEDITION. Below is a breakdown by vehicle component.

Air Bags
Complaints: 31 24 Crashes 1 Fire 40 Injuries 1 Death
Electrical System
Complaints: 30 1 Fire 1 Injury
Engine
Complaints: 28 4 Fires
Fuelpropulsion System
Complaints: 19
Tires
Complaints: 17 2 Crashes 9 Injuries
Vehicle Speed Control
Complaints: 16 5 Crashes 2 Fires
Service Brakes Hydraulic
Complaints: 15 4 Crashes 2 Fires 1 Injury
Structurebody
Complaints: 14
Engine And Engine Cooling
Complaints: 13 2 Fires
Unknown Or Other
Complaints: 11
Air Bagsfrontal
Complaints: 10 7 Crashes 9 Injuries
Engine And Engine Coolingengine
Complaints: 9 1 Fire 1 Injury
Power Train
Complaints: 9 1 Crash
Air Bagssidewindow
Complaints: 7 1 Crash 1 Injury
Power Trainautomatic Transmission
Complaints: 7
Suspension
Complaints: 7
Visibility
Complaints: 7
Service Brakes
Complaints: 6 1 Crash
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slip
Complaints: 6 2 Crashes 1 Injury
Service Brakes Hydraulicfoundation Componentsdiscpads
Complaints: 6
Service Brakes Hydraulicfoundation Componentsdiscrotor
Complaints: 6 1 Crash
Power Trainautomatic Transmissiongear Position Indication Prndl
Complaints: 5
Steering
Complaints: 5 2 Crashes
Tirespressure Monitoring And Regulating Systems
Complaints: 5
Vehicle Speed Controlcruise Control
Complaints: 5 1 Fire
Seat Belts
Complaints: 4 3 Crashes 3 Injuries
Structure
Complaints: 4
Visibilitypower Window Devices And Controls
Complaints: 4
Exterior Lighting
Complaints: 3
Seats
Complaints: 3 1 Crash 2 Injuries
Structurebodydoor
Complaints: 3
Tirestreadbelt
Complaints: 3
Wheels
Complaints: 3 1 Fire
Electronic Stability Control Esc
Complaints: 2
Equipmentapplianceair Conditioner
Complaints: 2
Steeringhydraulic Power Assist System
Complaints: 2
Steeringrack And Pinion
Complaints: 2
Structureframe And Membersunderbody Shields
Complaints: 2
Suspensionfront
Complaints: 2
Tiressidewall
Complaints: 2
Air Bagsfrontalsensorcontrol Module
Complaints: 1
Electrical System Instrument Clusterpanel
Complaints: 1
Electrical System12v24v48v Battery
Complaints: 1
Electrical Systemstarter Assemblyrelay
Complaints: 1
Electrical Systemwiring
Complaints: 1 1 Crash
Electrical Systemwiringfront Underhood
Complaints: 1 1 Fire
Electrical Systemwiringfuses And Circuit Breakers
Complaints: 1
Electrical Systemwiringinteriorunder Dash
Complaints: 1
Engine And Engine Coolingcooling System
Complaints: 1
Engine And Engine Coolingenginegasoline
Complaints: 1
Engine And Engine Coolingexhaust System
Complaints: 1
Engine And Engine Coolingexhaust Systemmanifoldheadermufflertail Pipe
Complaints: 1
Equipment
Complaints: 1 1 Crash 1 Injury
Equipmentotherownersserviceother Manual
Complaints: 1
Equipmentrecreational Vehicletrailer
Complaints: 1
Fuel System Gasoline
Complaints: 1
Fuel System Gasolinedeliveryfuel Pump
Complaints: 1
Fuel System Gasolinestoragetank Assembly
Complaints: 1
Fuel System Other
Complaints: 1
Parking Brake
Complaints: 1
Power Trainautomatic Transmissionlever And Linkagecolumn Shift
Complaints: 1
Power Trainaxle Assembly
Complaints: 1
Power Trainaxle Assemblyaxle Shaft
Complaints: 1
Power Trainaxle Assemblyaxle Shaftseal
Complaints: 1
Power Traindrivelinedifferential Unit
Complaints: 1
Power Trainmanual Transmissionshift Pattern Indicator
Complaints: 1
Seat Beltsfrontbuckle Assembly
Complaints: 1
Seatsfront Assemblyseat Heatercooler
Complaints: 1 1 Injury
Seatsmidrear Assembly
Complaints: 1
Service Brakes Airantilock
Complaints: 1
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slipcontrol Unitmodule
Complaints: 1
Service Brakes Hydraulicpedals And Linkages
Complaints: 1 1 Crash
Steeringcolumn
Complaints: 1
Steeringcolumn Lockinganti Theft Device
Complaints: 1
Steeringhydraulic Power Assistpower Steering Fluid
Complaints: 1
Steeringlinkagestie Rod Assembly
Complaints: 1
Structurebodytailgate
Complaints: 1
Structureframe And Members
Complaints: 1
Suspensionfrontspringstorsion Bar
Complaints: 1
Suspensionrear
Complaints: 1
Visibilitydefrosterdefoggerhvac System
Complaints: 1
Visibilityglass Siderear
Complaints: 1
Visibilityrear Window Wiperwasher
Complaints: 1
Visibilitywindshield Wiperwasher
Complaints: 1

Most Recent Complaints

#11646759 | ELECTRICAL SYSTEM | | N/A miles
The contact owns a 2004 Ford Expedition. The contact stated that the turn signals, the hazard lights, and the cigarette lighter had become inoperable. The TPMS warning light was illuminated. The dealer and the manufacturer were not notified of the failure. The vehicle was not diagnosed or repaired. The failure mileage was unknown.
#11646759 | EXTERIOR LIGHTING | | N/A miles
The contact owns a 2004 Ford Expedition. The contact stated that the turn signals, the hazard lights, and the cigarette lighter had become inoperable. The TPMS warning light was illuminated. The dealer and the manufacturer were not notified of the failure. The vehicle was not diagnosed or repaired. The failure mileage was unknown.
The contact owns a 2004 Ford Expedition. The contact stated that the turn signals, the hazard lights, and the cigarette lighter had become inoperable. The TPMS warning light was illuminated. The dealer and the manufacturer were not notified of the failure. The vehicle was not diagnosed or repaired. The failure mileage was unknown.
#11501797 | EXTERIOR LIGHTING | | N/A miles
Just bought this truck I have no idea what has or has not been resolved, very poor lighting I noticed and there's a click noise coming from? It just clicks and clicks and clicks. Thanks
#11494447 | POWER TRAIN | | 110,665 miles
The contact owns a 2004 Ford Expedition. The contact stated while driving approximately 10 MPH, the vehicle lunged forward while depressing the accelerator pedal. The contact was unable to drive above 15 MPH because the vehicle became difficult to control. The contact stated that the check engine warning light was illuminated. The contact had taken the vehicle to an independent mechanic who diagnosed and determined that the rear axle was fractured, the rear subframe was severely corroded, and the rear driver's side sway bar and rear differential were corroded. The vehicle had not been repaired. The manufacturer had not been informed of the failure. The failure mileage was 110,665.

View all Air Bags complaints →

Safety Rating for the 2004 FORD EXPEDITION

NHTSA has not yet tested the 2004 FORD EXPEDITION in its New Car Assessment Program.

Technical Service Bulletins for the 2004 FORD EXPEDITION

Ford Motor Company has issued 15 technical service bulletins (TSBs) for the 2004 FORD EXPEDITION. TSBs are notices sent by manufacturers to their dealers describing a known issue and the recommended repair procedure.

18478 — POWER TRAIN:AXLE ASSEMBLY

AXLE SEAL LEAKS. *EH

041614 — STEERING:COLUMN

STEERING COLUMN CLUNK, POP OR CREAK. *AR UPDATE. *TT

040704 — SEATS:FRONT ASSEMBLY:SEAT HEATER/COOLER

CLIMATE CONTROLLED SEAT DIAGNOSIS - SERVICE TIPS. *TT

042116 — VISIBILITY:REARVIEW MIRRORS/DEVICES

REVERSE TILT MIRROR SYSTEM DIAGNOSTICS AND REPAIR. *EH

18228 — TIRES

TIRE FEATHERING AT LOW MILEAGE. OASIS. VARIOUS MODELS INCLUDING 2005 EXPEDITION. *TT

041511 — ENGINE AND ENGINE COOLING:ENGINE

MISFIRE AT IDLE WITH DIAGNOSTIC TROUBLE CODES P0300-P0308, P0316. *TT

17693 — ELECTRICAL SYSTEM

DIAGNOSTIC TROUBLE CODE (DTC) P0320 (IGNITION ENGINE SPEED INPUT CIRCUIT MALFUNCTION). *TT

17738 — ELECTRICAL SYSTEM

CHARGING SYSTEM WARNING INDICATOR INTERMITTENTLY ON WITH POSSIBLE DIAGNOSTIC TROUBLE CODE (DTC) P0620. *TT

17632 — POWER TRAIN:AXLE ASSEMBLY

AXLE WHINE AT HIGHWAY SPEEDS (40-60 MPH). *TT

17557 — SEAT BELTS:FRONT:WEBBING

SAFETY BELT DIFFICULT TO PULL OUT DUE TO WEB STOP BUTTON USED FOR VEHICLE ASSEMBLY. *MJ

Showing 10 of 15 technical service bulletins.

NHTSA Investigations for the 2004 FORD EXPEDITION

NHTSA has opened 1 investigation into potential safety defects in the 2004 FORD EXPEDITION.

Investigation PE08070 — WHEELS Closed

Opened:

STEEL WHEEL FRACTURE

Other Model Years of the FORD EXPEDITION

View all FORD EXPEDITION model years →

Other FORD Models

View all FORD models →

Check any vehicle history by VIN - Free vehicle history report