1997 FORD E-350 Engine And Engine Coolingengine Problems

MY V10 FORD E-350 MOTOR HAD A HEAD FAILURE AND A SPARK PLUG BLEW OUT WHILE DRIVING. A FIRE STARTED IN THE ENGINE COMPARTMENT AND THE EXPLOSION SOUND CREATED A PANIC AND STARTLED RESPONSE THAT ALMOST LEAD TO A VEHICLE CRASH. THE VEHICLE WAS TOWED TO A REPAIR FACILITY AND THEY WERE FAMILIAR WITH THE PROBLEM. THEY WORK ON FLEET VEHICLES REGULARLY AND THEY STATED THEY HAVE SEEN THIS PROBLEM MANY TIMES BEFORE. THE ALUMINUM HEAD OF THE ENGINE WAS TOO WEAK TO HOLD ON TO THE SPARK PLUG AND THAT LEAD TO THE EXPLOSION, FIRE, AND DAMAGE. THE SHOP INFORMED ME THAT THIS COULD VERY LIKELY HAPPEN AGAIN BECAUSE OF THE DEFECTIVE DESIGN OF THE ENGINE AND IF I AM TRAVELING WITH MY FAMILY I COULD BE LEFT STRANDED, POSSIBLE A VERY DANGEROUS PART OF THE HIGHWAY WHILE DRIVING STEEP OR DANGEROUS ROADS. IF THE VEHICLE CATCHES ON FIRE...

THE #3 SPARK PLUG ON MY '97 FORD E-350 VAN BLEW OUT (ABOUT 1 YEAR AFTER THE PLUGS WERE CHANGED) WHILE STARTING TO DRIVE SLOWLY IN A PARKING LOT. I HAVE BEEN TOLD BY MORE THAN ONE MECHANIC THAT THIS IS COMMON ON THIS ENGINE (5.4 L 8-CYLINDER) AND THAT IT IS A DESIGN DEFECT. I HAVE NOT HAD THE MONEY TO GET IT FIXED YET (ESTIMATED BY MECHANIC TO BE $1500 TO PULL THE HEAD AND REPAIR). I HAVE ALSO READ THAT THERE IS A GOOD POSSIBILITY OF FIRE WHEN THIS HAPPENS, ALTHOUGH THAT DID NOT HAPPEN IN OUR CASE (WE SHUT DOWN THE ENGINE RIGHT AWAY AND HAD IT TOWED HOME). *TR

1997 FORD E350 V-10 ENGINE VAN BLEW OUT THE NUMBER 4 SPARK PLUG. LOUD POPPING SOUND FOLLOWED BY LOSS OF POWER AND STRONG FUEL SMELL. ALSO HAD A NEIGHBOR WITH AN F-150 THAT HAD SAME PROBLEM AND TRUCK BURNED TO THE GROUND IN UNDER 5 MINUTES. *TR

THE MOTOR HOME ENGINE OPERATED FINE WHILE WE WERE ON AN EXTENDED 1700 MILE TRIP. THE GAUGES REGISTERED NORMAL. WE CHECKED THE OIL & ANTIFREEZE & THEY WERE AT THE NORMAL LEVELS. AFTER WE RETURNED: AT MILEAGE 48526 WE STARTED THE ENGINE ON MAY 6, 2004 THE ENGINE STARTED WITH A LARGE KNOCKING NOISE & THERE WAS WHITE SMOKE OUT THE TAILPIPE. 2. ANTIFREEZE HAD GOTTEN INTO THE OIL SO THE ROD BENT & #1 CYLINDER WAS SCORED WHEN THE ENGINE WAS STARTED. 3. THE HEAD GASKETS & HEAD WAS NORMAL - THE WHOLE ENGINE HAD TO BE REPLACED!*JB

SPARK PLUG WAS BLOWN OUT OF THE ALUMINUM HEAD OF AN E-350 FORD V-8 VORTEX ENGINE. MECHANICS I HAVE SPOKEN TO HAVE REPORTED FAMILIARITY WITH THIS EXACT PROBLEM WHEN VEHICLE REACHES 60,000 PLUS MILES. INDIVIDUAL WITH SAME TYPE AND YEAR (97) TRUCK IS HAVING SAME TROUBLE.

OIL FILTER HOUSING UNIT BOLTED TO LEFT SIDE OF TRITON V-10 ENGINE FELL OFF THE ENGINE AFTER BOLTS WHICH HELD THE HOUSING APPARENTLY VIBRATED LOOSE. THE FAILURE RESULTED DESTRUCTION OF BOTH THE SENDING AND RETURN OIL LINES TO THE OIL COOLER AND ALSO HEAVY DAMAGE TO OIL COOLER AFTER IT TOO ALSO FELL AFTER BEING YANKED BY THE FALLING OIL FILTER MOUNTING UNIT. AT TIME OF FAILURE THERE WAS NO INDICATION THAT THERE WAS AN OIL PRESSURE PROBLEM BECAUSE THE INSTRUMENT GAGES WERE STILL READING FULL PRESSURE. ENGINE WAS SAVED FROM DAMAGE AFTER DRIVER SHUT ENGINE OFF AND STEERED MOTOR HOME DOWN A TWO LANE ROAD TO WHERE IT COULD SAFELY PULL OFF. NOTE THERE IS AN EXTREAM FIRE HAZARD ISSUE WITH THIS LARGE AMOUNTS OF OIL SPRAYED ON THE LEFT SIDE ENGINE MANIFOLD. TIRES. SIX FIRESTONE STEELTEX TIRES AND A NON-FIRESTONE SPARE TIRE WERE REPLACED DUE TO SEVER CRACKING...

WHILE VEHICLE WAS BEING DRIVEN SPARK PLUGS BLEWOUT ON ENGINE HEAD. ENGINE HEAD WAS REPLACED. *AK