2005 DAMON CHALLENGER — Problems, Recalls & Safety Data
N/A
Safety Rating
2
Owner Complaints
5
Recalls
0
Service Bulletins
0
Investigations
Overview of the 2005 DAMON CHALLENGER
The 2005 DAMON CHALLENGER has received a total of 2 safety complaints filed with the National Highway Traffic Safety Administration (NHTSA). There have been 5 recall campaigns affecting this vehicle, covering issues with SERVICE BRAKES, HYDRAULIC, EQUIPMENT:RECREATIONAL VEHICLE/TRAILER, ENGINE AND ENGINE COOLING. The most commonly reported problem area is the Service Brakes Hydraulic (1 complaint).
Recalls for the 2005 DAMON CHALLENGER
NHTSA has recorded 5 recalls for the 2005 DAMON CHALLENGER, potentially affecting up to 10,430 vehicles.
Recall 09V225000 — SERVICE BRAKES, HYDRAULIC
| 2,415 vehicles affected
Defect: DAMON IS RECALLING 2,415 MOTORHOMES EQUIPPED WITH AXLES THAT INCLUDE BOSCH ZOPS OR ZOHT PIN SLIDE HYDRAULIC DISC BRAKES. WHEN COMBINED WITH OCCASIONAL OR SEASONAL VEHICLE OPERATION MAY EXPERIENCE CALIPERS STICKING IN THE APPLIED POSITION. THIS CAN RESULT IN ABNORMAL HEAT GENERATION AT THE WHEEL END CAUSING BRAKE DRAG.
Consequence: THE DRIVER WOULD NORMALLY DETECT THE BRAKE DRAG BUT IF UNDETECTED THE TEMPERATURE INCREASE AT THE WHEEL END CAN EVENTUALLY LEAD TO SOFT PEDAL CONDITIONS DUE TO BRAKE FLUID BOIL, AND POSSIBLE EXTENDED STOPPING DISTANCE INCREASING THE RISK OF A CRASH.
Remedy: DEALERS WILL INSPECT AND REPLACE THE NECESSARY COMPONENTS FREE OF CHARGE. WORKHORSE IS HANDLING THE REMEDY AND OWNER NOTIFICATION FOR THIS CAMPAIGN PLEASE SEE 09V-110. OWNERS MAY CONTACT WORKHORSE AT 1-877-246-7731.
View full details →Recall 08V534000 — EQUIPMENT:RECREATIONAL VEHICLE/TRAILER
| 4,677 vehicles affected
Defect: DAMON IS RECALLING 4,677 MY 2004-2006 CHALLENGER, DAYBREAK, INTRUDER, MY 2004-2005 ESCAPER, ULTRASPORT, AND MY 2005 ASTORIA AND ASTORIA WALDORF MOTOR HOMES EQUIPPED WITH A TWO-DOOR REFRIGERATOR MANUFACTURED BY THE DOMETIC CORPORATION. THE REFRIGERATOR MAY HAVE A DEFECT IN THE BOILER TUBE. PRESSURIZED COOLANT SOLUTION COULD BE RELEASED INTO AN AREA WHERE AN IGNITION SOURCE (GAS FLAME) IS PRESENT.
Consequence: RELEASE OF COOLANT UNDER CERTAIN CONDITIONS COULD IGNITE AND RESULT IN A FIRE.
Remedy: DAMON WILL BE WORKING WITH DOMETIC IN ORDER TO REPAIR THESE REFRIGERATORS (PLEASE SEE 08E032). DOMETIC WILL REPAIR THESE REFRIGERATORS BY INSTALLING A SECONDARY BURN HOUSING, A THERMAL FUSE, AND A MELT FUSE FREE OF CHARGE. DOMETIC HAS RETAINED STERICYCLE...
View full details →Recall 06V451000 — ENGINE AND ENGINE COOLING
| 1,517 vehicles affected
Defect: ON CERTAIN MOTOR HOMES BUILT ON WORKHORSE CHASSIS AND EQUIPPED WITH GM 8.1L V8 ENGINES, IMPROPER HARDENING DURING THE HEAT TREATMENT PROCESS CAN CAUSE THE FUEL RAIL PULSE DAMPER RETAINER CLIP TO FRACTURE, RESULTING IN INADEQUATE RETENTION OF THE DAMPER. IF THE DAMPER BECOMES LOOSE, FUEL COULD BE PUMPED BY THE FUEL PUMP INTO THE UNDER HOOD AREA.
Consequence: IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD RESULT.
Remedy: CHEVROLET AND WORKHORSE ARE HANDLING THE OWNER NOTIFICATION AND REMEDY FOR THIS CAMPAIGN (PLEASE SEE 06V225 AND 06V289). DEALERS WILL REPLACE THE FUEL RAIL PULSE DAMPER RETAINER CLIPS ON THESE ENGINES FREE OF CHARGE. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438,...
View full details →Recall 06V132000 — ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL
| 1,705 vehicles affected
Defect: CERTAIN MOTOR HOMES BUILT ON WORKHORSE CHASSIS AND EQUIPPED WITH ACTIA CORPORATE INSTRUMENT CLUSTERS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 101, "CONTROLS AND DISPLAYS" AND NO. 105, "HYDRAULIC AND ELECTRIC BRAKE SYSTEMS." IF THE BRAKE FAIL INPUT FALLS BELOW A VOLTAGE OF 1.5V, THE BRAKE FAILURE LAMP AND ALARM WILL BE ACTIVATED. ALSO...
Consequence: AT NIGHT THE INSTRUMENT CLUSTER LIGHTS MAY FAIL AND THE DRIVER MAY NOT BE ABLE TO SEE THE INSTRUMENT PANEL GAUGES AND THE BRAKE WARNING LIGHT INDICATOR WHICH COULD INCREASING THE RISK OF A CRASH.
Remedy: DAMON IS WORKING WITH WORKHORSE TO CONTACT THE OWNERS AND REMEDY THIS CAMPAIGN . WORKHORSE WILL REPROGRAM THE INSTRUMENT PANEL CLUSTER FREE OF CHARGE. OWNERS MAY CONTACT WORKHORSE AT 1-877-246-7731 OR DAMON AT 1-800-860-3812.
View full details →Recall 06V236000 — STEERING
| 116 vehicles affected
Defect: CERTAIN MOTOR HOMES BUILT ON WORKHORSE CHASSIS MAY HAVE BEEN EQUIPPED WITH INCORRECT STEERING INTERMEDIATE SHAFTS. THE SPLINE CAN STRIP WHILE THE STEERING WHEEL IS BEING TURNED.
Consequence: THIS STEERING CONDITION COULD RESULT IN A LOSS OF STEERING CONTROL, INCREASING THE RISK OF A CRASH.
Remedy: WORKHORSE IS CONDUCTING THIS RECALL (PLEASE SEE 06V148000) AND WILL INSPECT AND, IF NECESSARY, REPLACE THE STEERING INTERMEDIATE SHAFT. OWNERS MAY CONTACT WORKHORSE AT 1-877-294-6773 OR DAMON AT 574-264-2900.
View full details →Owner Complaints for the 2005 DAMON CHALLENGER
2 complaints have been filed with NHTSA for the 2005 DAMON CHALLENGER. Below is a breakdown by vehicle component.
| Component | Complaints | Crashes | Fires | Injuries | Deaths |
|---|---|---|---|---|---|
| Service Brakes Hydraulic | 1 | 0 | 0 | 0 | 0 |
| Structure | 1 | 0 | 0 | 2 | 0 |
Most Recent Complaints
TL* THE CONTACT OWNS A 2005 DAMON CHALLENGER RV WITH A WORKHORSE W22 CHASSIS. THE CONTACT STATED RECEIVED NOTIFICATION OF NHTSA CAMPAIGN ID NUMBER: 09V225000 (SERVICE BRAKES, HYDRAULIC) AND THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER FOR REPAIRS. AFTER REPAIRS WHILE DRIVING 55-60 MPH, THE ABS WARNING LIGHT ILLUMINATED AND THE BRAKES FAILED. A LOCAL MECHANIC WAS CONTACTED WHO ADVISED THAT THE PREVIOUS TECHNICIAN HAD NOT PROPERLY TIGHTENED THE BRAKE LINE DOWN TO THE CALIBER. THE AUTHORIZED DEALER WAS CONTACTED AND ADVISED THAT HE WOULD COVER PARTIAL EXPENSES OF THE REPAIR COSTS DUE TO HIS ERROR. THE VEHICLE WAS REPAIRED. THE FAILURE MILEAGE WAS 14,523 AND THE CURRENT MILEAGE WAS 14,563.
I ATTEMPTED TO DO A NARRATIVE HERE BEFORE, BUT IT WAS TO LONG FOR YOUR WEB SITE TO ACCEPT. I HAVE THE NARRATIVE TYPED UP AND WILL CONTINUE HERE AND SEE AT THE END HOW I CAN GET THE NARRATIVE TO YOU BUY OTHER MEANS. *NM WHILE DRIVING THE VEHICLE SUFFERED A ENGINE COOLANT LEAK. THE CONSUMER WAS ABLE TO PULL THE VEHICLE OVER ONTO THE SIDE OF THE ROAD. THE SMELL OF THE COOLANT MADE THE CONSUMERS SICK. THE CONSUMER SUFFERED FROM LABORED BREATHING, COUGHING AND THEIR EYES WERE STINGING AND TEARING. THE WARNING LIGHT ILLUMINATED ON THE DASH BUT THE BUZZER DID NOT GO OFF NOR DID THE COMPUTER SHUT DOWN THE ENGINE, AS THE OWNER'S MANUAL STATED IT SHOULD. THE VEHICLE WAS TOWED TO AN AUTHORIZED REPAIR FACILITY. THE TECH DISCOVERED THAT ALL THE COOLANT HAD LEAKED OUT AND THAT RODENTS HAD GOTTEN INTO THE FRAME RAILS, WHERE THE HEATER HOSES AND A LOT OF ELECTRICAL WIRING WAS. THE RODENT HAD EATEN THROUGH THE HEATER HOSES AND HAD MADE AN NEST. THE CONSUMER FEELS THAT EH MOTORHOME INDUSTRY NEEDS TO COME UP WITH A WAY TO RODENT PROOF ALL MOTORHOMES. *NM
Safety Rating for the 2005 DAMON CHALLENGER
NHTSA has not yet tested the 2005 DAMON CHALLENGER in its New Car Assessment Program.
Technical Service Bulletins for the 2005 DAMON CHALLENGER
No technical service bulletins have been reported for this vehicle.
NHTSA Investigations for the 2005 DAMON CHALLENGER
There are no NHTSA defect investigations on record for this vehicle.
Other Model Years of the DAMON CHALLENGER
- 2000 DAMON CHALLENGER — 4 complaints
- 2001 DAMON CHALLENGER — 1 complaint
- 2002 DAMON CHALLENGER — 3 complaints
- 2003 DAMON CHALLENGER — 7 complaints
- 2004 DAMON CHALLENGER — 2 complaints
- 2005 DAMON CHALLENGER (current)
- 2006 DAMON CHALLENGER — 4 complaints
- 2007 DAMON CHALLENGER — 2 complaints
- 2008 DAMON CHALLENGER — 4 complaints
- 2009 DAMON CHALLENGER — 0 complaints
- 2010 DAMON CHALLENGER — 0 complaints
Other DAMON Models
- DAMON INTRUDER — 47 total complaints
- DAMON DAYBREAK — 45 total complaints
- DAMON DAMON — 35 total complaints
- DAMON ESCAPER — 16 total complaints
- DAMON ULTRASPORT — 16 total complaints
- DAMON OUTLAW — 6 total complaints
- DAMON ASTORIA — 5 total complaints
- DAMON AVANTI — 5 total complaints