2004 CHEVROLET CORVETTE — Problems, Recalls & Safety Data

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N/A

Safety Rating

257

Owner Complaints

7 Crashes 1 Fire

4

Recalls

ACTIVE RECALL

22

Service Bulletins

2

Investigations

Overview of the 2004 CHEVROLET CORVETTE

The 2004 CHEVROLET CORVETTE has received a total of 257 safety complaints filed with the National Highway Traffic Safety Administration (NHTSA). There have been 4 recall campaigns affecting this vehicle, covering issues with EXTERIOR LIGHTING:HEADLIGHTS, EXTERIOR LIGHTING, STEERING:LINKAGES. 22 technical service bulletins have been issued by General Motors, LLC for this model year. The most commonly reported problems involve the Fuel System Gasoline (78 complaints), Fuelpropulsion System (52 complaints), and Steering (26 complaints).

Recalls for the 2004 CHEVROLET CORVETTE

NHTSA has recorded 4 recalls for the 2004 CHEVROLET CORVETTE, potentially affecting up to 227,362 vehicles.

Recall 09E025000 — EXTERIOR LIGHTING:HEADLIGHTS

| 42,540 vehicles affected

Defect: DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.

Consequence: DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

Remedy: DOPE, INC. WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON JULY 28, 2009. OWNERS MAY CONTACT DOPE, INC. AT 1-626-272-1798.

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Recall 09E012000 — EXTERIOR LIGHTING

| 16,270 vehicles affected

Defect: SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.

Consequence: DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

Remedy: SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.

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Recall 04V273000 — STEERING:LINKAGES

| 41,928 vehicles affected

Defect: ON CERTAIN PASSENGER VEHICLES INVOLVED IN THIS CAMPAIGN, THE LOWER CONTROL ARM BALL STUD NUT/WASHER ASSEMBLIES WITH WASHERS WERE MADE OF THE WRONG MATERIAL. THE WASHERS MAY FRACTURE AND BECOME LOOSE OR FALL AWAY FROM THE VEHICLE, REDUCING CLAMP LOAD. SEPARATION OF THE CONTROL ARM BALL STUD AND STEERING KNUCKLE, DUE TO DISENGAGEMENT OF THE TAPERED ATTACHMENT AND RETAINING NUT,...

Consequence: IF THE CONTROL ARM SEPARATES FROM THE KNUCKLE, THE AFFECTED CORNER OF THE VEHICLE WILL DROP AND THE CONTROL ARM WOULD BE FORCED DOWNWARD, CONTACTING THE WHEEL. THE AFFECTED WHEEL COULD TILT OUTWARD AND CREATE A DRAGGING ACTION THAT WOULD TEND TO SLOW THE VEHICLE AND CREATE A TENDENCY FOR THE VEHICLE TO TURN IN THE DIRECTION OF THE AFFECTED WHEEL. IN EXTREME SITUATIONS, THE AFFECTED WHEEL ASSEMBLY COULD SEPARATE FROM THE VEHICLE. SEPARATION OF THE WHEEL ASSEMBLY WOULD ALSO SEVER THAT WHEEL;S HYDRAULIC BRAKE HOSE AND RESULT IN DIMINISHED BRAKING PERFORMANCE OF THE VEHICLE, WHICH COULD RESULT IN A CRASH.

Remedy: DEALERS WILL INSPECT THE BALL STUD JOINTS AND MEASURE THE TORQUE OF THE NUT FOR ALL FRONT LOWER CONTROL ARMS IN ALL MODELS AFFECTED AS WELL AS THE REAR LOWER CONTROL ARMS ON THE XLR AND CORVETTE. IF THE TORQUE...

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Recall 04V060000 — STEERING:COLUMN LOCKING:ANTI-THEFT DEVICE

| 126,624 vehicles affected

Defect: ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH ELECTRONIC COLUMN LOCK SYSTEMS (ECL), WHEN THE IGNITION SWITCH IS TURNED TO "LOCK," THE ECL SYSTEM PREVENTS TURNING OF THE STEERING SYSTEM. WHEN THE VEHICLE IS STARTED, THE ECL UNLOCKS THE STEERING SYSTEM. THE VEHICLE IS DESIGNED SO THAT IF THE COLUMN FAILS TO UNLOCK WHEN THE VEHICLE IS STARTED AND THE CUSTOMER TRIES...

Consequence: IF THIS OCCURS, A CRASH COULD OCCUR WITHOUT WARNING.

Remedy: ON VEHICLES EQUIPPED WITH AN AUTOMATIC TRANSMISSION, THE DEALER WILL DISABLE THE STEERING COLUMN LOCK BY REMOVING THE COLUMN LOCK PLATE. WHEN THE IGNITION KEY IS REMOVED, THE TRANSMISSION SHIFTER WILL LOCK BUT THE STEERING COLUMN WILL NOT LOCK. ON...

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Owner Complaints for the 2004 CHEVROLET CORVETTE

257 complaints have been filed with NHTSA for the 2004 CHEVROLET CORVETTE. Below is a breakdown by vehicle component.

Fuel System Gasoline
Complaints: 78
Fuelpropulsion System
Complaints: 52
Steering
Complaints: 26 1 Crash
Fuel System Gasolinestoragetank Assembly
Complaints: 12
Electrical System
Complaints: 8
Electronic Stability Control Esc
Complaints: 8
Service Brakes
Complaints: 7
Steeringcolumn Lockinganti Theft Device
Complaints: 7 1 Crash 1 Injury
Traction Control System
Complaints: 5
Air Bags
Complaints: 3 1 Crash 1 Fire
Steeringcolumn
Complaints: 3
Vehicle Speed Control
Complaints: 3
Visibilitypower Window Devices And Controls
Complaints: 3
Engine
Complaints: 2
Exterior Lighting
Complaints: 2
Fuel System Gasolinedeliveryfuel Pump
Complaints: 2
Fuel System Gasolinedeliveryhoses Linespiping And Fittings
Complaints: 2
Fuel System Gasolinestorage
Complaints: 2
Structurebodyroof And Pillars
Complaints: 2
Suspension
Complaints: 2
Unknown Or Other
Complaints: 2
Air Bagsfrontal
Complaints: 1 1 Crash 1 Injury
Electrical System Instrument Clusterpanel
Complaints: 1
Electrical Systemignition
Complaints: 1
Electrical Systemignitionanti Theftcontrol Module
Complaints: 1
Electrical Systemwiringfuses And Circuit Breakers
Complaints: 1
Electronic Stability Controlautomatic Asc
Complaints: 1 1 Crash 1 Injury
Engine And Engine Coolingengine
Complaints: 1
Engine And Engine Coolingexhaust System
Complaints: 1
Engine And Engine Coolingexhaust Systememission Control
Complaints: 1
Equipment
Complaints: 1 1 Crash 1 Injury
Forward Collision Avoidance Automatic Emergency Braking
Complaints: 1
Fuel System Gasolinestoragetank Assemblyfiller Pipe And Cap
Complaints: 1
Fuel System Other
Complaints: 1
Fuel System Otherdeliveryhoses Linespiping And Fittings
Complaints: 1
Interior Lighting
Complaints: 1
Parking Brake
Complaints: 1
Power Trainclutch Assembly
Complaints: 1
Power Trainmanual Transmission
Complaints: 1
Seatsfront Assemblypower Adjust
Complaints: 1
Service Brakes Hydraulic
Complaints: 1
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slip
Complaints: 1
Steeringlinkages
Complaints: 1 1 Crash
Structure
Complaints: 1
Vehicle Speed Controlcruise Control
Complaints: 1
Visibility
Complaints: 1
Wheels
Complaints: 1

Most Recent Complaints

#11605841 | FUEL/PROPULSION SYSTEM | | N/A miles
- Fuel tank leaks - gasoline puddles under car, heavy fumes - Fire / explosion hazard - Confirmed by local mechanic as existing problem in that year - Inspected and confirmed by selling dealer - trying to repair - No auto warning, smell of fumes and gas on garage floor day after delivery of car
#11583610 | ELECTRICAL SYSTEM | | N/A miles
When I start my vehicle, the steering wheel locking system does not disengage and the steering wheel stays locked.
#11583610 | STEERING | | N/A miles
When I start my vehicle, the steering wheel locking system does not disengage and the steering wheel stays locked.
#11560269 | ELECTRICAL SYSTEM:IGNITION | | 30,000 miles
The contact owns a 2004 Chevrolet Corvette. The contact stated while driving, the vehicle failed to move farther than five feet before the vehicle stalled and lost motive power. The pull-out key and wait-ten-seconds message were displayed. The contact had to release the key from the ignition and restart the vehicle. The contact called an independent mechanic and was unable to determine the cause of the failure. The local dealer was not contacted. The vehicle was not diagnosed or repaired. The manufacturer was not notified about the failure. The failure mileage was approximately 30,000.
#11560269 | ENGINE | | 30,000 miles
The contact owns a 2004 Chevrolet Corvette. The contact stated while driving, the vehicle failed to move farther than five feet before the vehicle stalled and lost motive power. The pull-out key and wait-ten-seconds message were displayed. The contact had to release the key from the ignition and restart the vehicle. The contact called an independent mechanic and was unable to determine the cause of the failure. The local dealer was not contacted. The vehicle was not diagnosed or repaired. The manufacturer was not notified about the failure. The failure mileage was approximately 30,000.

View all Fuel System Gasoline complaints →

Safety Rating for the 2004 CHEVROLET CORVETTE

NHTSA has not yet tested the 2004 CHEVROLET CORVETTE in its New Car Assessment Program.

Technical Service Bulletins for the 2004 CHEVROLET CORVETTE

General Motors, LLC has issued 22 technical service bulletins (TSBs) for the 2004 CHEVROLET CORVETTE. TSBs are notices sent by manufacturers to their dealers describing a known issue and the recommended repair procedure.

N24-243986 — UNKNOWN OR OTHER

Update 1 of 3 •Updates made to the overall vehicle software update process. During the update process, your radio may stay on up to 5 minutes after you exit the vehicle. This is expected behavior when an update package is onboard the vehicle. Do not service your vehicle during installation.

PIC6522 — STEERING

 This Preliminary Information communicates diagnostic information to dealership techs to assist them in diagnosing either a "Service Column Lock" or a "Pull Key, Wait 10 Seconds" message on the DIC.  

TB-10150 — FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY

CADILLAC CHEVROLET SERVICE CAMPAIGN: SEE DOCUMENT SEARCH BUTTON FOR OWNER LETTER. A FUEL TANK LEAK AT QUICK CONNECTORS THAT ARE USED TO LINK THE LEFT AND RIGHT FUEL TANKS. IF LEAK BECOMES LARGE ENOUGH, A SMALL AMOUNT OF FUEL MAY BE OBSERVED DRIPPING ON THE GROUND. CSC LETTER WAS RECEIVED....

050235004 — STEERING

REVISED STEERING COLUMN TURN SIGNAL CANCEL CAM AND STEERING SHAFT UPPER BEARING SPRING REPLACEMENT (MANUAL AND TELESCOPING) PROCEDURE. *TT

3117 — SEAT BELTS

DRIVER OR PASSENGER SEATBELT WILL NOT RELEASE FROM RETRACTOR. *TC

610 — SEAT BELTS:FRONT:RETRACTOR

THE DRIVER OR PASSENGER SEATBELT WILL NOT EXTEND FROM THE SEATBELT RETRACTOR. GM TECH LINK. *TT

040730025 — POWER TRAIN:AUTOMATIC TRANSMISSION

TRANSMISSION FLUID LEAK, INOPERATIVE 2ND/3RD/4TH GEARS, NO MOVEMENT, CASE CRACKED OR BROKEN AT 2-4 SERVO. GM LIGHT DUTY TRUCKS 2004. *MJ *TT

040605006 — ENGINE AND ENGINE COOLING:ENGINE

JINGLING NOISE ON DECELERATION OR COAST DOWN. *TT

040605007 — ENGINE AND ENGINE COOLING:EXHAUST SYSTEM

EXHAUST INTERMEDIATE PIPE AVAILABLE FOR SERVICE. *TT

01498 — STRUCTURE:BODY

TRANSSEAL TEMPORARY PROTECTIVE COATING REMOVAL INSTRUCTIONS. SIT BULLETIN 1402191. *TT

Showing 10 of 22 technical service bulletins.

NHTSA Investigations for the 2004 CHEVROLET CORVETTE

NHTSA has opened 2 investigations into potential safety defects in the 2004 CHEVROLET CORVETTE.

Investigation PE10015 — FUEL SYSTEM, GASOLINE Closed

Opened:

Fuel Tank Leak

Investigation EA02031 — STEERING Closed

Opened:

STEERING COLUMN LOCKUP

Other Model Years of the CHEVROLET CORVETTE

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Other CHEVROLET Models

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