2005 CHEVROLET COBALT — Problems, Recalls & Safety Data

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N/A

Safety Rating

2,231

Owner Complaints

150 Crashes 17 Fires 16 Deaths

6

Recalls

ACTIVE RECALL

50

Service Bulletins

1

Investigation

Overview of the 2005 CHEVROLET COBALT

The 2005 CHEVROLET COBALT has received a total of 2,231 safety complaints filed with the National Highway Traffic Safety Administration (NHTSA). There have been 7 recall campaigns affecting this vehicle, covering issues with ELECTRICAL SYSTEM:IGNITION, AIR BAGS, ELECTRICAL SYSTEM:IGNITION:SWITCH. 50 technical service bulletins have been issued by General Motors, LLC for this model year. The most commonly reported problems involve the Steering (1,063 complaints), Electrical System (265 complaints), and Engine (69 complaints).

Recalls for the 2005 CHEVROLET COBALT

NHTSA has recorded 7 recalls for the 2005 CHEVROLET COBALT, potentially affecting up to 7,738,385 vehicles.

Recall 14V171000 — ELECTRICAL SYSTEM:IGNITION

| 2,191,014 vehicles affected

Defect: General Motors LLC (GM) is recalling certain model year 2005-2010 Chevrolet Cobalt, 2006-2011 Chevrolet HHR, 2007-2010 Pontiac G5, 2006-2010 Pontiac Solstice, 2003-2007 Saturn Ion, and 2007-2010 Saturn Sky vehicles. In the affected vehicles, the key can be removed from the ignition when the ignition is not in the "Off" position.

Consequence: If the key can be removed from the ignition when the ignition is not in the "off" position, the vehicle could roll away: (a) for an automatic transmission, if the transmission is not in the "Park" position; or (b) for a manual transmission, if the parking brake is not engaged and the transmission is not in the "Reverse" position. This potential for rollaway increases the risk for a crash and occupant or pedestrian injuries.

Remedy: General Motors will notify owners, and for vehicles that were built with the defective ignition cylinder and have not previously had the ignition cylinder replaced with the redesigned part, dealers will replace the ignition cylinder and cut and, if necessary,...

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Recall 14V047000 — AIR BAGS

| 2,190,934 vehicles affected

Defect: This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on February 10, 2014 that they are recalling 619,122 model...

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will replace the ignition switch, free of charge. An interim notification was issued to owners of 2007 and earlier models on March 10, 2014, informing them of the safety defect. Owners of 2008 and...

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Recall 14V047000 — ELECTRICAL SYSTEM:IGNITION:SWITCH

| 2,190,934 vehicles affected

Defect: This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on February 10, 2014 that they are recalling 619,122 model...

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will replace the ignition switch, free of charge. An interim notification was issued to owners of 2007 and earlier models on March 10, 2014, informing them of the safety defect. Owners of 2008 and...

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Recall 14E021000 — ELECTRICAL SYSTEM:IGNITION:SWITCH

| 14,529 vehicles affected

Defect: UCI-FRAM Group is recalling certain LS1328 ignition Switches sold as Wells LS1328, Duralast LS1328, Airtex 1S6097, and Carquest 53-27479, and LS1497 Ignition Switches sold as Wells LS1497, Duralast LS1497, Airtex 1S10961, and Carquest 53-27967, for use on various General Motors model and model year vehicles during repair and replacement of the original ignition switch. The weight on the key ring...

Consequence: If the ignition switch moves from the run position to accessory, the car would stall and the air bags will not deploy in the event of a crash, increasing the risk of personal injury to the occupants.

Remedy: UCI-FRAM Group has notified its purchasers to quarantine and return all inventory. Any switches already installed in vehicles will be replaced by GM dealers as part of NHTSA recall 14V-047, free of charge. UCI-Fram's purchasers should contact UCI-FRAM Group at...

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Recall 10V073000 — STEERING:ELECTRIC POWER ASSIST SYSTEM

| 1,050,889 vehicles affected

Defect: GENERAL MOTORS IS RECALLING CERTAIN MODEL YEAR 2005-2010 CHEVROLET COBALT AND MODEL YEAR 2007-2010 PONTIAC G5 VEHICLES EQUIPPED WITH ELECTRIC POWER STEERING. THE DRIVER MAY EXPERIENCE A SUDDEN LOSS OF POWER STEERING ASSIST THAT COULD OCCUR AT ANY TIME WHILE DRIVING.

Consequence: IF POWER STEERING ASSIST IS LOST, IT WOULD REQUIRE GREATER DRIVER EFFORT AT LOW VEHICLE SPEEDS, INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE ELECTRIC POWER STEERING MOTOR FREE OF CHARGE. OWNERS ARE BEING NOTIFIED ON A ROLLING BASIS BETWEEN MARCH 29 THROUGH NOVEMBER 2010. A COPY OF THE MAILING SCHEDULE IS LOCATED IN THE RECALL FILE. OWNERS MAY CONTACT...

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Recall 07V014000 — STRUCTURE

| 98,707 vehicles affected

Defect: CERTAIN PASSENGER VEHICLES NOT EQUIPPED WITH OPTIONAL ROOF-MOUNTED SIDE IMPACT AIR BAGS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 201, 'OCCUPANT PROTECTION IN INTERIOR IMPACT.'

Consequence: IN A CRASH, HEAD IMPACT PROTECTION MAY BE INADEQUATE.

Remedy: DEALERS WILL INSTALL ENERGY ABSORBING PLASTIC TO THE HEADLINER TRIM TO REDUCE THE SEVERITY OF HEAD IMPACTS IN A CRASH. THE RECALL BEGAN ON MARCH 21, 2007. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438.

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Recall 04V560000 — EXTERIOR LIGHTING:HEADLIGHTS

| 1,378 vehicles affected

Defect: CERTAIN PASSENGER VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THE BULB SHIELDS INSIDE OF THE HEADLAMPS CAN LOOSEN DUE TO VIBRATION.

Consequence: THE BULB SHIELD CAN LOOSEN OR BREAK BECAUSE OF VIBRATION. IF THIS OCCURRED ON A HEADLAMP INSTALLED IN A VEHICLE, ONCOMING DRIVERS MAY NOTICE ADDITIONAL GLARE, INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL INSTALL TWO NEW HEADLAMP ASSEMBLIES. THE RECALL BEGAN ON NOVEMBER 17, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438.

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Owner Complaints for the 2005 CHEVROLET COBALT

2,231 complaints have been filed with NHTSA for the 2005 CHEVROLET COBALT. Below is a breakdown by vehicle component.

Steering
Complaints: 1,063 49 Crashes 5 Fires 30 Injuries 5 Deaths
Electrical System
Complaints: 265 12 Crashes 2 Fires 7 Injuries 1 Death
Engine
Complaints: 69 5 Crashes 4 Injuries
Air Bags
Complaints: 65 34 Crashes 32 Injuries 1 Death
Power Train
Complaints: 55 1 Crash
Steeringelectric Power Assist System
Complaints: 52 1 Crash 1 Fire 1 Death
Fuelpropulsion System
Complaints: 38 2 Fires
Vehicle Speed Control
Complaints: 34 2 Crashes 1 Death
Latcheslockslinkages
Complaints: 32 1 Crash
Engine And Engine Cooling
Complaints: 31 3 Fires
Unknown Or Other
Complaints: 28 2 Crashes 1 Injury
Electronic Stability Control Esc
Complaints: 27 1 Crash 1 Injury
Electrical Systemignition
Complaints: 26
Power Trainautomatic Transmission
Complaints: 26
Structurebody
Complaints: 23 9 Crashes 9 Injuries
Suspension
Complaints: 23
Equipment
Complaints: 21 3 Crashes 3 Injuries 2 Deaths
Service Brakes Hydraulic
Complaints: 19 3 Crashes 1 Injury
Steeringcolumn
Complaints: 19 1 Injury
Traction Control System
Complaints: 18
Suspensionfront
Complaints: 17
Service Brakes
Complaints: 16 3 Crashes 1 Fire 1 Death
Electrical Systemignitionswitch
Complaints: 14
Exterior Lighting
Complaints: 14 2 Crashes 3 Injuries
Engine And Engine Coolingengine
Complaints: 13
Steeringhydraulic Power Assist System
Complaints: 13 2 Crashes 1 Fire 3 Injuries
Fuel System Gasoline
Complaints: 12 1 Fire
Structure
Complaints: 12 1 Crash 1 Death
Electrical System Instrument Clusterpanel
Complaints: 11 1 Crash 2 Injuries
Tires
Complaints: 7 1 Crash 1 Fire 2 Injuries
Air Bagsfrontal
Complaints: 6 5 Crashes 5 Injuries 2 Deaths
Equipmentapplianceair Conditioner
Complaints: 6
Power Trainclutch Assembly
Complaints: 6
Structurebodydoor
Complaints: 6
Equipmentelectricalradiotape Deckcd Etc
Complaints: 5
Exterior Lightingheadlights
Complaints: 5
Service Brakes Hydraulicantilocktraction Controlelectronic Limited Slip
Complaints: 5 2 Crashes 1 Injury
Suspensionrear
Complaints: 5 1 Crash
Wheels
Complaints: 5 1 Crash
Interior Lighting
Complaints: 4
Service Brakes Electric
Complaints: 4 1 Crash
Suspensionfrontcontrol Armlower Arm
Complaints: 4
Vehicle Speed Controlaccelerator Pedal
Complaints: 4
Engine And Engine Coolingcooling System
Complaints: 3
Exterior Lightingturn Signal
Complaints: 3
Latcheslockslinkagesdoorslatch
Complaints: 3
Parking Brake
Complaints: 3
Power Trainautomatic Transmissioncontrol Module Tcmpcmtecm
Complaints: 3
Power Traindriveline
Complaints: 3
Seat Belts
Complaints: 3 2 Crashes 2 Injuries
Structureframe And Members
Complaints: 3
Visibilitydefrosterdefoggerhvac System
Complaints: 3
Visibilitypower Window Devices And Controls
Complaints: 3
Visibilitywindshield Wiperwasher
Complaints: 3
Electrical Systemignitionmodule
Complaints: 2
Electrical Systemwiring
Complaints: 2
Electrical Systemwiringfuses And Circuit Breakers
Complaints: 2
Electrical Systemwiringinteriorunder Dash
Complaints: 2
Engine And Engine Coolingenginegasoline
Complaints: 2
Equipmentrecreational Vehicletrailer
Complaints: 2 1 Crash 4 Injuries 1 Death
Power Trainautomatic Transmissionlever And Linkagefloor Shift
Complaints: 2
Seat Beltsfront
Complaints: 2 2 Crashes 2 Injuries
Seats
Complaints: 2
Structurebodydoorhinge And Attachments
Complaints: 2
Tiressidewall
Complaints: 2
Vehicle Speed Controlcruise Control
Complaints: 2 1 Crash 1 Injury
Visibility
Complaints: 2
Visibilitydefrosterdefoggerhvac Systemfanmotor
Complaints: 2
Visibilitysunmoon Roof Assembly
Complaints: 2
Child Seat
Complaints: 1
Electrical Systemhorn
Complaints: 1
Electrical Systemignitionanti Theftcontrol Module
Complaints: 1
Electrical Systemsoftware
Complaints: 1
Engine And Engine Coolingcooling Systemradiator Assembly
Complaints: 1
Engine And Engine Coolingexhaust System
Complaints: 1
Engine And Engine Coolingexhaust Systememission Control
Complaints: 1
Equipment Adaptivemobility
Complaints: 1
Equipmentelectricalanti Theft Devices
Complaints: 1
Exterior Lightingback Up Lights
Complaints: 1
Exterior Lightinghazard Flashing Warning Lights
Complaints: 1
Exterior Lightingheadlightshighlow Beam Dimmer Switch
Complaints: 1
Fuel System Gasolinedelivery
Complaints: 1
Fuel System Gasolinedeliveryfuel Pump
Complaints: 1
Fuel System Gasolinefuel Injection System
Complaints: 1
Fuel System Gasolinestorage
Complaints: 1
Fuel System Gasolinestoragetank Assembly
Complaints: 1
Fuel System Other
Complaints: 1
Fuel System Otherstoragefuel Gauge System
Complaints: 1
Power Trainautomatic Transmissiongear Position Indication Prndl
Complaints: 1
Power Trainautomatic Transmissionparkneutral Start Interlock Switch
Complaints: 1
Power Trainclutch Assemblypedalhand Levermotorcycle
Complaints: 1
Power Trainmanual Transmission
Complaints: 1
Power Trainmanual Transmissionfloor Shift Assembly
Complaints: 1
Seat Beltsfrontbuckle Assembly
Complaints: 1
Seat Beltsfrontretractor
Complaints: 1
Service Brakes Hydraulicfoundation Componentsdrum
Complaints: 1
Service Brakes Hydraulicpedals And Linkages
Complaints: 1
Service Brakes Hydraulicpower Assist
Complaints: 1 1 Crash 1 Injury
Steering Steering Wheelhandle Bar
Complaints: 1
Steeringcolumn Lockinganti Theft Device
Complaints: 1
Steeringgear Boxshaft Sector
Complaints: 1
Steeringhydraulic Power Assistpower Steering Fluid
Complaints: 1
Steeringhydraulic Power Assistpump
Complaints: 1
Steeringrack And Pinion
Complaints: 1
Steeringrack And Pinionrack
Complaints: 1
Suspensionfrontwheel Bearing
Complaints: 1
Visibilityglass Siderear
Complaints: 1
Wheelshub
Complaints: 1
Wheelsrim
Complaints: 1

Most Recent Complaints

#11717536 | ELECTRICAL SYSTEM | | 90,000 miles
The contact owns a 2005 Chevrolet Cobalt. The contact stated that the key was stuck in the ignition. The contact had to use the key release to remove the key manually. No warning lights were illuminated. The vehicle was taken to an independent mechanic; however, no cause for the failure was found, and the failure persisted. The contact stated that on a separate occasion, while driving at an undisclosed speed, the vehicle failed to accelerate as intended while depressing the accelerator pedal, and the vehicle stalled. The contact was unable to coast to the side of the road. The steering locked up after the vehicle stalled. The vehicle was restarted; however, the failure persisted while driving a short distance. The vehicle was taken to an independent mechanic; however, no cause for the failure was found, and the failure persisted. The check engine warning light has been illuminated since the vehicle was purchased. The exhaust system, fuel lines, brake lines, and the engine had been replaced. The manufacturer was made aware of the failure and referred the contact to the NHSTA Hotline for assistance. The failure mileage was approximately 90,000.
#11717536 | ENGINE | | 90,000 miles
The contact owns a 2005 Chevrolet Cobalt. The contact stated that the key was stuck in the ignition. The contact had to use the key release to remove the key manually. No warning lights were illuminated. The vehicle was taken to an independent mechanic; however, no cause for the failure was found, and the failure persisted. The contact stated that on a separate occasion, while driving at an undisclosed speed, the vehicle failed to accelerate as intended while depressing the accelerator pedal, and the vehicle stalled. The contact was unable to coast to the side of the road. The steering locked up after the vehicle stalled. The vehicle was restarted; however, the failure persisted while driving a short distance. The vehicle was taken to an independent mechanic; however, no cause for the failure was found, and the failure persisted. The check engine warning light has been illuminated since the vehicle was purchased. The exhaust system, fuel lines, brake lines, and the engine had been replaced. The manufacturer was made aware of the failure and referred the contact to the NHSTA Hotline for assistance. The failure mileage was approximately 90,000.
#11664917 | STEERING | | 200,000 miles
The contact owns a 2005 Chevrolet Cobalt. The contact stated while driving at an undisclosed speed, the steering wheel failed to turn in the desired direction. The contact stated the power steering warning light illuminated. The vehicle was not diagnosed or repaired by an independent mechanic or the dealer. The contact referenced an unknown recall; however, the VIN was not included in the recall. The manufacturer was not made aware of the failure. The failure mileage was approximately 200,000.
#11607602 | STEERING | | 200,000 miles
The contact owns a 2005 Chevrolet Cobalt. The contact stated while driving at approximately 65 MPH, the power steering assist warning illuminated. The contact stated that the steering wheel was difficult to turn to the left or the right. The contact was able to pull off the roadway, turned off, and restart the vehicle. The contact stated that the vehicle regained power steering functionality. The contact stated that the loss of power steering assist became a recurring failure. The contact had not taken the vehicle to a dealer or independent mechanic. The vehicle was not diagnosed or repaired. The contact researched online and related the failure to NHTSA Campaign Number: 10V073000 (Steering). The manufacturer was not informed of the failure. The failure mileage was approximately 200,000.
The contact owns a 2005 Chevrolet Cobalt. The contact stated while driving approximately 65 MPH and making a turn, the steering wheel seized and created a loss of the power steering functionality. The vehicle was not diagnosed or repaired by an independent mechanic or dealer. The manufacturer was not made aware of the failure. The failure mileage was approximately 30,000.

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Safety Rating for the 2005 CHEVROLET COBALT

NHTSA has not yet tested the 2005 CHEVROLET COBALT in its New Car Assessment Program.

Technical Service Bulletins for the 2005 CHEVROLET COBALT

General Motors, LLC has issued 50 technical service bulletins (TSBs) for the 2005 CHEVROLET COBALT. TSBs are notices sent by manufacturers to their dealers describing a known issue and the recommended repair procedure.

13454Q — AIR BAGS

Question & Answer Document for Upcoming Safety Recall 13454

PIT5399A — EQUIPMENT

This Preliminary Information communication provides information to the technician about connectivity concerns when connecting an Apple device via USB cord. Technician should insure the customer is using an original equipment manufacturer Apple USB cable.

PIP3535B — EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

This Preliminary Information communication informs dealer technicians of a potential whining noise that can occur after servicing the water pump, water pump chain or cylinder head without use of the water pump sprocket holding tool. Dealers are advised this condition is the result of a water pump chain tensioner ratcheting...

PIE0351B — STEERING

This engineering informational bulletin is ending the need of information from the field on vehicles with the conditon of loss of power steering assist after completing campaign 10023 or 14115 has been completed

13454C — ELECTRICAL SYSTEM

PSR-Ignition Switch Replacement

03-06-03-004M — EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

This warranty bulletin explains how to use the EL-50313 Midtronic GR8 Battery tester to test a battery and determin if it is warranty or not.

14133C — ELECTRICAL SYSTEM:IGNITION

Replace Ignition Key

13454B — ELECTRICAL SYSTEM:IGNITION:SWITCH

SUMMARY TO BE PROVIDED ON A FUTURE DATE.

SB-0000189716-A — EQUIPMENT ADAPTIVE/MOBILITY

SUMMARY TO BE PROVIDED ON A FUTURE DATE.

14113 — ELECTRICAL SYSTEM:IGNITION:SWITCH

Replace Ignition Lock Cylinder and Ignition Key

Showing 10 of 50 technical service bulletins.

NHTSA Investigations for the 2005 CHEVROLET COBALT

NHTSA has opened 1 investigation into potential safety defects in the 2005 CHEVROLET COBALT.

Investigation PE10005 — STEERING:ELECTRIC POWER ASSIST SYSTEM Closed

Opened:

Electric Power Steering Failure

Other Model Years of the CHEVROLET COBALT

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Other CHEVROLET Models

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Check any vehicle history by VIN - Free vehicle history report