2003 BMW 540I — Problems, Recalls & Safety Data

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N/A

Safety Rating

9

Owner Complaints

2

Recalls

ACTIVE RECALL

0

Service Bulletins

0

Investigations

Overview of the 2003 BMW 540I

The 2003 BMW 540I has received a total of 9 safety complaints filed with the National Highway Traffic Safety Administration (NHTSA). There have been 2 recall campaigns affecting this vehicle, covering issues with AIR BAGS:FRONTAL:DRIVER SIDE:INFLATOR MODULE. The most commonly reported problems involve the Air Bags (2 complaints), Steering (2 complaints), and Electrical System (1 complaint).

Recalls for the 2003 BMW 540I

NHTSA has recorded 2 recalls for the 2003 BMW 540I, potentially affecting up to 576,784 vehicles.

Recall 19V015000 — AIR BAGS:FRONTAL:DRIVER SIDE:INFLATOR MODULE

| 157,549 vehicles affected

Defect: BMW of North America, LLC (BMW) is recalling certain model year 2000-2003 525i Sedan, 530i Sedan, 540i Sedan, 2001-2003 525i Sports Wagon and 540i Sports Wagon vehicles, and 2000-2004 X5 SAV 3.0i, X5 SAV 4.4i, and X5 SAV 4.6is vehicles. This recall affects certain vehicles where the original steering wheel has been replaced with the optional sports steering wheel. The...

Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.

Remedy: Owners are advised not to drive their vehicles until the vehicle has been remedied. BMW will notify owners, and dealers will inspect the vehicle for an optional sports steering wheel with an affected inflator. Dealers will replace the air bag...

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Recall 15V318000 — AIR BAGS:FRONTAL:DRIVER SIDE:INFLATOR MODULE

| 419,235 vehicles affected

Defect: BMW of North America, LLC (BMW) is recalling certain model year 2002-2005 325i, 325xi, 330i, and 330xi Sedans, and 325xi and 325i Sportswagons, 2002-2006 330Ci, 325Ci, and M3 Convertibles and 325i, 330i, and M3 Coupes, 2002-2003 M5, 540i, 525i Sedan, and 530i Sedans, and 540i and 525i Sportswagons, and 2003 X5 3.0i and 4.4i Sports Activity Vehicles. Please note that...

Consequence: In the event of a crash necessitating deployment of the driver's frontal air bag, the inflator could rupture with metal fragments striking the driver or other occupants resulting in serious injury or death.

Remedy: Owners are advised not to drive their vehicles until the vehicle has been remedied. BMW will notify owners, and dealers will replace the front driver air bag module, free of charge. The recall began Aug 2016. Owners may contact BMW...

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Owner Complaints for the 2003 BMW 540I

9 complaints have been filed with NHTSA for the 2003 BMW 540I. Below is a breakdown by vehicle component.

Most Recent Complaints

#11653650 | AIR BAGS | | N/A miles
Air bag light coming on and off intermittently. Known recall affecting bmw 540 models around this vin number. BMW says this particular vin not affected, but if NHTSA adds vin to list, they will fix.
See attached document for complaint
#11209951 | AIR BAGS | | 175,000 miles
TAKATA RECALL - THE BMW 2003 540I THAT I OWN, HAS A DRIVER'S SIDE AIRBAG AND A PASSENGER SIDE AIRBAG. I COMPLIED WITH THE BMW RECALL FOR THE TAKATA AIRBAG REPLACEMENT SYSTEM THAT TO MY DISSATISFACTION, REPLACED ONLY THE DRIVER'S SIDE AIRBAG. I AM REGISTERING THIS COMPLAINT TO NOTIFY NHTSA THAT BMW DID NOT REPLACE THE PASSENGER SIDE AIRBAG WITH THIS RECALL. THIS NON-REPLACEMENT OF THE PASSENGER SIDE AIRBAG IS CONCERNING TO ME AS THE PASSENGER IS AT RISK FOR THE PROBLEMS THAT TAKATA AIRBAGS PRODUCE WHETHER DRIVER'S SIDE OR THE PASSENGER SIDE. IT IS ANATHEMA TO PROPER GOOD FAITH PERFORMANCE OF BMW AND TAKATA TO NOT REPLACE THE PASSENGER SIDE AIRBAG IN THE SAME MANNER AS THE DRIVER'S SIDE AIRBAG WAS REPLACED BY THE RECALL INITIATED DUE TO THE POOR PERFORMANCE OF THE TAKATA AIRBAG. I WAS DISAPPOINTED TO LEARN THAT THE PASSENGER SIDE AIRBAG WAS NOT BEING REPLACED AT THE SAME TIME AS THE DRIVER'S SIDE AIRBAG REPLACEMENT. NHTSA - PLEASE WORK WITH BMW TO HAVE THE REPLACEMENT OF THE PASSENGER SIDE AIRBAG PERFORMED UNDER THE PREVIOUS RECALL, OR THROUGH A NEW RECALL ANNOUNCEMENT SO THAT THE PASSENGER IN VEHICLES WITH THE TAKATA AIRBAG UNDER THE PREVIOUS RECALL, ARE RECALLED AND, THEN SAFE WITH A NEW AIRBAG SYSTEM. I WAS IN ANTICIPATION OF THE RECALL FOR THE PASSENGER SIDE BY THE NHTSA. HOWEVER, SINCE THE REPLACEMENT OF THE DRIVER'S SIDE AIRBAG THAT OCCURRED IN THE 2017 TIME FRAME, HAS NOT OCCURRED, I AM REGISTERING THIS COMPLAINT WITH THE NHTSA. TO REITERATE, SINCE A RECALL FOR THE PASSENGER SIDE HAS NOT BEEN INITIATED BY BMW, I AM RAISING THIS ISSUE FOR NHTSA TO BE INFORMED AND TO PURSUE A RECALL BEING INITIATED BY BMW.
#10660923 | TIRES | | 76,786 miles
DRIVER'S SIDE, REAR TIRE EXPLODED, WHILE DRIVING ON HIGHWAY 5 IN CALIFORNIA, CAUSING $5,500 DAMAGE TO THE REAR BODY OF THE CAR. BOTH THE REPAIR FACILITY AND DISCOUNT TIRE FOUND THE OTHER 3 TIRES TO HAVE DEFECTS RENDERING THEM UNSAFE TO DRIVE. *TR
#10641842 | ENGINE | | 130,000 miles
STARTED THE CAR AND BEGAN TO DRIVE OUT OF DRIVEWAY WHEN I HEARD A NOISE IN THE ENGINE. SHUT DOWN ENGINE AND POPPED THE HOOD- FOUND DRIVE BELT SHREDDED BECAUSE POWER STEERING PUMP SNAPPED AND LET LOOSE INTO TENSION PULLEY- LUCKILY I WAS NOT AT SPEED AND BELT DID NOT FAIL- OTHERWISE CATASTROPHIC ENGINE FAILURE WOULD OCCUR ALONG WITH LOSS OF POWER STEERING. *TR

View all Air Bags complaints →

Safety Rating for the 2003 BMW 540I

NHTSA has not yet tested the 2003 BMW 540I in its New Car Assessment Program.

Technical Service Bulletins for the 2003 BMW 540I

No technical service bulletins have been reported for this vehicle.

NHTSA Investigations for the 2003 BMW 540I

There are no NHTSA defect investigations on record for this vehicle.

Other Model Years of the BMW 540I

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Other BMW Models

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