2002 BMW 540I — Problems, Recalls & Safety Data
N/A
Safety Rating
17
Owner Complaints
2
Recalls
0
Service Bulletins
0
Investigations
Overview of the 2002 BMW 540I
The 2002 BMW 540I has received a total of 17 safety complaints filed with the National Highway Traffic Safety Administration (NHTSA). There have been 2 recall campaigns affecting this vehicle, covering issues with AIR BAGS:FRONTAL:DRIVER SIDE:INFLATOR MODULE. The most commonly reported problems involve the Electrical System (5 complaints), Steering (5 complaints), and Air Bags (2 complaints).
Recalls for the 2002 BMW 540I
NHTSA has recorded 2 recalls for the 2002 BMW 540I, potentially affecting up to 576,784 vehicles.
Recall 19V015000 — AIR BAGS:FRONTAL:DRIVER SIDE:INFLATOR MODULE
| 157,549 vehicles affected
Defect: BMW of North America, LLC (BMW) is recalling certain model year 2000-2003 525i Sedan, 530i Sedan, 540i Sedan, 2001-2003 525i Sports Wagon and 540i Sports Wagon vehicles, and 2000-2004 X5 SAV 3.0i, X5 SAV 4.4i, and X5 SAV 4.6is vehicles. This recall affects certain vehicles where the original steering wheel has been replaced with the optional sports steering wheel. The...
Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.
Remedy: Owners are advised not to drive their vehicles until the vehicle has been remedied. BMW will notify owners, and dealers will inspect the vehicle for an optional sports steering wheel with an affected inflator. Dealers will replace the air bag...
View full details →Recall 15V318000 — AIR BAGS:FRONTAL:DRIVER SIDE:INFLATOR MODULE
| 419,235 vehicles affected
Defect: BMW of North America, LLC (BMW) is recalling certain model year 2002-2005 325i, 325xi, 330i, and 330xi Sedans, and 325xi and 325i Sportswagons, 2002-2006 330Ci, 325Ci, and M3 Convertibles and 325i, 330i, and M3 Coupes, 2002-2003 M5, 540i, 525i Sedan, and 530i Sedans, and 540i and 525i Sportswagons, and 2003 X5 3.0i and 4.4i Sports Activity Vehicles. Please note that...
Consequence: In the event of a crash necessitating deployment of the driver's frontal air bag, the inflator could rupture with metal fragments striking the driver or other occupants resulting in serious injury or death.
Remedy: Owners are advised not to drive their vehicles until the vehicle has been remedied. BMW will notify owners, and dealers will replace the front driver air bag module, free of charge. The recall began Aug 2016. Owners may contact BMW...
View full details →Owner Complaints for the 2002 BMW 540I
17 complaints have been filed with NHTSA for the 2002 BMW 540I. Below is a breakdown by vehicle component.
| Component | Complaints | Crashes | Fires | Injuries | Deaths |
|---|---|---|---|---|---|
| Electrical System | 5 | 0 | 0 | 0 | 0 |
| Steering | 5 | 0 | 0 | 0 | 0 |
| Air Bags | 2 | 1 | 0 | 0 | 0 |
| Engine | 2 | 0 | 0 | 0 | 0 |
| Exterior Lighting | 1 | 0 | 0 | 0 | 0 |
| Fuel System Gasolinestoragetank Assembly | 1 | 0 | 0 | 0 | 0 |
| Unknown Or Other | 1 | 0 | 0 | 0 | 0 |
Most Recent Complaints
TL* THE CONTACT OWNED A 2002 BMW 540I. WHILE THE CONTACT'S VEHICLE WAS AT A STOP SIGN, IT WAS REAR ENDED BY ANOTHER VEHICLE. THE AIR BAGS FAILED TO DEPLOY. THERE WERE NO INJURIES AND A POLICE REPORT WAS FILED. THE VEHICLE WAS TOWED AND DEEMED A TOTAL LOSS. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 40,000. *BF *TR
TL* THE CONTACT OWNS A 2002 BMW 540I. THE CONTACT STATED THAT IT TOOK TEN ATTEMPTS TO START THE VEHICLE. THE FAILURE OCCURRED AT LEAST THIRTY TIMES. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 166,000.
TL* TAKATA RECALL. THE CONTACT OWNS A 2002 BMW 540I. THE CONTACT RECEIVED NOTIFICATION OF NHTSA CAMPAIGN NUMBER: 15V318000 (AIR BAGS); HOWEVER, THE PART TO DO THE REPAIR WAS UNAVAILABLE. THE CONTACT STATED THAT THE MANUFACTURER EXCEEDED A REASONABLE AMOUNT OF TIME FOR THE RECALL REPAIR. THE MANUFACTURER WAS MADE AWARE OF THE ISSUE. THE CONTACT HAD NOT EXPERIENCED A FAILURE. PARTS DISTRIBUTION DISCONNECT. ...UPDATED 09/14/16 *BF UPDATED 10/18/16.*JB
THE PLASTIC COVERS ON THE HEADLIGHTS OF MY BMW BECAME CRAZED/FROSTED. EVERY BMW OF THIS VINTAGE HAS THE SAME PROBLEM. I SHOWED THIS TO OCCUR IN 2010 AT 100,000 MILES, BUT IN FACT IT WAS A STEADY DEGRADATION OVER SEVERAL YEARS. IT'S A SAFETY ISSUE, BECAUSE THE LIGHT OUTPUT IS SIGNIFICANTLY REDUCED. CAUSING RISK AT NORMAL HIGHWAY SPEEDS. IN ADDITION, THE CRAZING/FROSTING RESULTS IN ADDITIONAL GLARE TO ONCOMING TRAFFIC. I ASKED ABOUT RECALLS/REPLACEMENT PROGRAM FOR THIS DEFECT AT MY LOCAL BMW DEALER; THE SERVICE TECHNICIAN DISMISSED IT AS A NORMAL AGING ISSUE. I STRONGLY DISAGREE. A CAR OF THIS PRICE, OR ANY PRICE, SHOULD HAVE HEADLIGHTS THAT LAST LONGER THAN A FEW YEARS. I REPLACE THE HEADLAMP COVERS IF THEY WERE AVAILABLE, BUT THE ONLY SOLUTION IS TO REPLACE THE ENTIRE HEADLAMP ASSEMBLY AT A COST OF $1238 FOR EACH SIDE. YES, $1238. THIS WAS A QUITE EXPENSIVE AUTO, BUT REGARDLESS OF COST, THIS SAFETY ISSUE SHOULD RESULT IN A RECALL....UPDATED 07/30/15 *BF THE DEALER INFORMED THE CONSUMER IT WAS A NORMAL AGING ISSUE. THE CONSUMER STATED THE LIGHT OUTPUT WAS SIGNIFICANTLY REDUCED. UPDATED 09/01/15. *JB
POWER STEERING PUMP MOUNTING BRACKETS BROKE OFF ( ON A POWER STEERING PUMP ITSELF), CAR THUS LOST POWER STEERING, BELT GOT OFF, IN A TURN IT WOULD HAVE BEEN A DISASTER , SOMEHOW I WAS ABLE TO STEER IT CLEAR IN A TURN. I GUESS I WAS LUCKY.
Safety Rating for the 2002 BMW 540I
NHTSA has not yet tested the 2002 BMW 540I in its New Car Assessment Program.
Technical Service Bulletins for the 2002 BMW 540I
No technical service bulletins have been reported for this vehicle.
NHTSA Investigations for the 2002 BMW 540I
There are no NHTSA defect investigations on record for this vehicle.
Other Model Years of the BMW 540I
- 1997 BMW 540I — 31 complaints
- 1998 BMW 540I — 28 complaints
- 1999 BMW 540I — 29 complaints
- 2000 BMW 540I — 36 complaints
- 2001 BMW 540I — 17 complaints
- 2002 BMW 540I (current)
- 2003 BMW 540I — 9 complaints